As a core component of Brake Pads Machinery, curing ovens are indispensable for producing high-quality brake pads and friction materials. They accelerate chemical reactions in mixed friction materials at controlled temperatures, ensuring the final products reach a stable, performance-ready state. This introduction details their key functions, structural advantages, technical specifications, and compatibility with Brake Pads Machine production lines—including those for Car Brake Pads Machine and Truck Brake Pads Machine setups.
1. Core Function & Application
Curing ovens serve as the “finishing station” in brake pad manufacturing. By regulating temperature and heating duration, they drive cross-linking, drying, and solidification of friction materials, directly influencing the durability, heat resistance, and braking performance of brake pads. They are widely used in:
- Car Brake Pads Machine lines: For small-to-medium sized brake pads (e.g., passenger car models).
- Truck Brake Pads Machine lines: For large, heavy-duty brake linings (e.g., commercial vehicle, truck CV brake linings).
- Other friction material production: Such as industrial machinery brake components.
2. Physical & Structural Attributes
The design of curing ovens prioritizes customization and compatibility, adapting to diverse production needs of Brake Pads Machine setups.
| Attribute Category | Details & Customization Options |
|---|---|
| Size & Dimensions | Box-type curing ovens offer fully customizable inner/outer sizes. For example:- Industrial models (for Truck Brake Pads Machine): Larger inner chambers (e.g., 2000×1700×1710mm) to fit big brake linings.- Lab models: Compact sizes (e.g., 1000×1000×1000mm) for R&D. |
| Power Supply | Dual options for flexibility:- Electric-powered: Suitable for facilities with stable electricity supply; ideal for Car Brake Pads Machine lines requiring precise temperature control.- Gas-powered: Cost-effective for high-volume production (e.g., Truck Brake Pads Machine mass manufacturing). |
| Trolley Compatibility | Trolley size/structure is customizable to match product dimensions:- Trolleys for CV Brake Linings Curing: Reinforced design to handle heavy truck brake linings.- Standard trolleys: For regular car brake pads, ensuring efficient loading/unloading. |
| Inner Structure Material | Two durable options for harsh heating environments:- Q235 steel: Cost-effective, suitable for general Brake Pads Machine production.- 304 stainless steel liner: Corrosion-resistant, ideal for high-temperature (≥300℃) curing (e.g., heavy-duty truck brake pads). |
3. Temperature Control & Uniformity
Precise temperature management is critical for consistent brake pad quality—especially for Car Brake Pads Machine and Truck Brake Pads Machine lines with strict performance standards.
| Temperature Specification | Details |
|---|---|
| Operating Range | – Standard range: Room temperature to 250℃ (for most car brake pads).- High-temperature option: Up to 350℃ (for heavy-duty truck brake linings, which require deeper curing for heat resistance). |
| Uniformity | ≤±5℃ (tested at maximum temperature, empty chamber). Ensures every brake pad in the oven receives identical heating, avoiding defects like uneven hardness or cracking. |
| Fluctuation (Lab Models) | ≤±1℃ (e.g., BL-L100-HO model), supporting precise R&D for new brake pad materials. |
4. Hot Air Circulation & Ventilation System
Efficient air flow guarantees temperature homogeneity, a key factor for integrating with Brake Pads Machinery production lines.
| System Component | Design & Function |
|---|---|
| Circulation Pattern | Hot air blows from the bottom of both sides of the chamber, rises vertically through the trolley, and returns evenly to the top. Ensures no cold spots—critical for large Truck Brake Pads Machine batches. |
| Air Volume Control | Block-type porous regulating plates at side-bottom outlets allow precise adjustment of air flow in each zone. Optimizes curing for different brake pad sizes (e.g., small car pads vs. large truck linings). |
| Return Air Path | Multi-hole air equalizing plate on top of the chamber ensures smooth, uniform air return, maintaining stable internal temperatures. |
| Blower Fans | Multiple high-volume, low-noise centrifugal blowers (noise <65dB) installed on both sides of the top cabinet. Provides strong, consistent air circulation for large-scale Brake Pads Machine production. |
5. Control & Monitoring Systems
Intelligent controls simplify operation and ensure safety, aligning with modern Brake Pads Machinery automation needs.
| Control Component | Features & Benefits |
|---|---|
| Overall Control | PLC HMI (Programmable Logic Controller Human-Machine Interface) offers intuitive operation. Operators can set curing programs (temperature, time) for different brake pad types (car vs. truck). |
| Temperature Control | 2 sets of program temperature controllers (1 for gas heating, 1 for electric heating) with:- P.I.D parameter self-tuning (auto-optimizes temperature accuracy).- RS485 communication interface (for data logging).- 2 PT100 sensors (precise temperature detection). |
| Over-Temperature Alarm | Yudian AI518 digital controller with PT100 sensor and RS485 interface. Triggers alerts for temperature deviations, preventing damage to brake pads and ensuring oven safety. |
| Patrol Instrumentation | 6-channel AI706M inspection instrument with 6 K-type thermocouples. Monitors temperature at 6 points in the chamber, providing real-time data for quality control—essential for Car Brake Pads Machine precision. |
6. Technical Specifications of FCJ & BL Series Ovens
Below is a comparison of key models, tailored for different Brake Pads Machine applications (industrial production vs. lab R&D).
| Specification | FCJ-900-HO (Gas/Electric) | FCJ-802-HO (Electric) | BL-L100-HO (Lab Use) |
|---|---|---|---|
| Temperature Range | Up to 350℃ | Up to 250℃ | Room temp to 200℃ |
| Temperature Uniformity | ±5℃ (350℃), ≤±2% deviation | ±4℃ (250℃), ≤±2% deviation | ±5℃, ≤±1% fluctuation |
| Inner Structure Material | 304 stainless steel liner | Customizable | Customizable |
| Inner Size (L×W×H) | 2000×1700×1710mm | 2000×1700×1710mm | 1000×1000×1000mm |
| Machine Size (L×W×H) | 2840×2100×2150mm | 2840×2100×2150mm | 1780×1300×1600mm |
| Blower Power | 4×2.2KW | 4×1.1KW | 1×0.75KW |
| Exhaust Fan Power | 0.75KW | Customizable | 1×0.25KW |
| Heating Power | 12×7.5KW (90KW total) | 12×4.5KW (54KW total) | 6×2KW (12KW total) |
| Heating Control | Solid-state relays + cycle controllers | Solid-state relays + cycle controllers | Integrated electric control box |
| Ideal Application | Truck Brake Pads Machine (heavy-duty linings) | Car Brake Pads Machine (standard car pads) | R&D for new brake pad materials |
