Plough-chopper mixers are specialized Brake Pads Machinery meticulously engineered to meet the automatic mixing demands of friction materials— a critical component in brake pad production. Adopting the most advanced three-dimensional circulating mixing principle, these mixers represent a major breakthrough in mixing technology, ensuring the homogeneity of friction materials that directly impacts the performance of Car Brake Pads Machine and Truck Brake Pads Machine end products.
I. Core Advantages for Brake Pad Production
Tailored to the needs of Brake Pads Machine lines, plough-chopper mixers offer unique benefits that optimize friction material mixing:
| Advantage | Technical Details | Value for Brake Pad Manufacturing |
| Three-Dimensional Circulating Mixing | Integrates novel high-speed mixing blades, a scientifically designed mixing barrel, and a pneumatic feeding system. | Eliminates dead angles in the mixing chamber—every friction material particle (e.g., fibers, powders) is fully mixed, ensuring consistent friction performance for car and truck brake pads. |
| High Homogeneity | No dead zones mean uniform material distribution, avoiding uneven friction that causes brake pad wear or noise. | Enhances the quality and reliability of brake pads, meeting strict standards for both Car Brake Pads Machine (focused on smooth braking) and Truck Brake Pads Machine (prioritizing durability). |
| Efficient Pneumatic Feeding | Stable, reliable material supply to the mixing chamber, minimizing disruptions. | Supports continuous high-volume production, matching the throughput of Brake Pads Machinery lines and reducing downtime. |
| Flexible Customization | Motor power, machine size, and other parameters can be adjusted to fit specific production needs. | Adapts to diverse friction material formulations (e.g., different ratios for car vs. truck brake pads) and workshop layouts. |
II. Technical Parameters of Plough-Chopper Mixer Models
Below is a detailed comparison of four core models, all compatible with Brake Pads Machine lines, covering different production scales from small-batch to large-volume:
| Model | Maximum Mixing Volume | Main Spindle Motor Power | Main Spindle Motor Speed | Flying Cutter Motor Power | Plough-Chopper Quantity | Machine Size |
| FCJ-PC600-M | ~180KG | 11 KW (customizable) | 120rpm | 5.5 KW × 2 (customizable) | 4 | Customizable (fits small-to-medium Car Brake Pads Machine lines) |
| FCJ-PC800-M | ~260KG | 22 KW (customizable) | 120rpm | 5.5 KW × 3 (customizable) | 4 | Customizable (suitable for medium-scale Brake Pads Machinery) |
| FCJ-PC1200-M | ~400KG | 30 KW (customizable) | 120rpm | 5.5 KW × 4 (customizable) | 4 | Customizable (matches large Truck Brake Pads Machine production demands) |
| FCJ-PC1600-M | ~500KG | 38 KW (customizable) | 120rpm | 7.5 KW × 4 (customizable) | 4 | Customizable (ideal for high-volume Brake Pads Machinery lines) |
III. Key Components & Their Roles in Brake Pad Production
Every component of the plough-chopper mixer is designed to support the precision required for friction material mixing in Brake Pads Machine systems:
1. High-Speed Mixing Blades
Novel blade designs work with the three-dimensional mixing principle to break up agglomerates in friction materials (e.g., steel wool, resin powders). This ensures no material clumps remain, which is critical for avoiding brake pad defects like uneven wear.
2. Scientifically Designed Mixing Barrel
The barrel’s shape facilitates smooth material flow and interaction, preventing dead angles that would lead to inconsistent mixing. For Truck Brake Pads Machine production—where friction materials need higher durability—the barrel’s design ensures even distribution of reinforcing fibers.
3. Pneumatic Feeding System
Provides a steady supply of raw materials, reducing manual intervention and errors. This is especially important for Car Brake Pads Machine lines that require strict adherence to formula proportions to achieve low-noise braking performance.
4. Flying Cutters
Additional high-speed cutters further homogenize materials, with customizable motor quantities and power to handle different friction material types. For example, the 4×7.5 KW flying cutters in the FCJ-PC1600-M model efficiently process tough, high-fiber materials used in truck brake pads.
5. Plough-Choppers
Four plough-choppers drive the three-dimensional circulation of materials, ensuring every particle is mixed thoroughly. This component is the core of the mixer’s ability to deliver the homogeneous friction materials needed for reliable brake pad performance.
IV. Application in Brake Pad Manufacturing
Plough-chopper mixers are indispensable Brake Pads Machinery for both car and truck brake pad production:
- Car Brake Pads Machine Lines: The mixer’s high homogeneity ensures friction materials meet the precision required for passenger car brake pads—delivering smooth braking, low noise, and consistent wear.
- Truck Brake Pads Machine Lines: With customizable high-power motors and large mixing volumes, the mixer handles heavy-duty friction materials (e.g., high-strength fibers) that withstand the high loads and frequent braking of commercial trucks.
Whether for small-batch customization or large-scale mass production, these mixers integrate seamlessly into Brake Pads Machine systems, ensuring friction material quality and production efficiency.
