I. Machine Overview
This specialized Brake Pads Machine is engineered exclusively for machining slots and chamfers on disc brake pads, standing out as a core piece of Brake Pads Machinery for automotive manufacturing. Boasting exceptional adjustability, it is fully compatible with all brake pad models used in both passenger cars and commercial trucks—making it a versatile solution for both Car Brake Pads Machine and Truck Brake Pads Machine production lines. Its adaptability ensures seamless integration into high-volume manufacturing processes, delivering consistent efficiency and precision for large-scale brake pad production.
II. Technical Parameter Details
To provide a clear, at-a-glance view of the machine’s capabilities, key technical parameters are organized into the following tables, highlighting its suitability for Car Brake Pads Machine and Truck Brake Pads Machine applications.
A. Machining Options
This Brake Pads Machine offers customizable machining functions to meet diverse brake pad design requirements, whether for passenger vehicles or commercial trucks.
| Machining Function | Specifications & Features | Advantage for Brake Pad Production |
|---|---|---|
| Slotting | Creates straight grooves; optional 1 or 2 grooves. | Enables customization for different brake pad models (car/truck), optimizing heat dissipation and braking performance. |
| Chamfering | Only straight chamfers available; choice of Flat or J Angle. | Flat chamfers deliver a clean edge finish; J Angle chamfers enhance edge stability—suitable for both Car Brake Pads Machine and Truck Brake Pads Machine needs. |
| Dust Cleaning | Dual options: brush or air blow for dust removal. | Brush removes large debris; air blow clears fine dust—maintains machining quality and protects brake pad performance. |
B. Motor and Reducer Specifications
Powerful, precisely calibrated motors and reducers are the backbone of this Brake Pads Machinery, ensuring efficient, high-quality machining.
| Component | Specifications | Role in Machining Process |
|---|---|---|
| Slotting Motor | 1 unit, 4KW power, 2880 rev/min rotational speed. | Delivers sufficient torque and speed for precise slot cutting; reduces machining time for high-volume production. |
| Chamfering Motor | 2 units, 4KW power each, 2880 rev/min rotational speed per motor. | Dual-motor setup ensures smooth, accurate chamfering—ideal for scaling Car Brake Pads Machine and Truck Brake Pads Machine output. |
| Reducer | 1 unit, WPS70-A model, 1/60 reduction ratio. | Adjusts motor speed and torque to optimize cutting tool performance; guarantees consistent, high-quality slots and chamfers. |
C. Other Component Specifications
Critical auxiliary components further enhance the machine’s precision and compatibility with Car Brake Pads Machine and Truck Brake Pads Machine production.
| Component | Specifications | Function & Benefit |
|---|---|---|
| Feeding Motor | 1 unit, Y100-6 model, 1.5KW. | Controls consistent, precise brake pad feeding; ensures accurate positioning during machining, reducing errors. |
| Slot Grinding Wheel | Diameter: φ180 | Optimized size for efficient material removal; creates clean, precise straight grooves for car/truck brake pads. |
| Electroplated Chamfering Wheel | Diameter: φ200 | Larger diameter enables smooth, uniform chamfers; electroplated surface enhances durability for long-term use. |
| Dust Cover Interface | Diameter: φ180 | Snug fit with dust removal systems (brush/air blow); effectively contains dust, protecting machine components and workplace safety. |
D. Productivity
Designed for high-volume manufacturing, this Brake Pads Machine meets the demanding throughput needs of modern Brake Pads Machinery production lines.
| Productivity Metric | Specification | Implication for Manufacturing |
|---|---|---|
| Processing Capacity | 1000–1500 pieces per hour | Ideal for large-scale production facilities; efficiently handles high demand for both car and truck brake pads. |
III. Application Scope
This Slot and Chamfer Machine is a versatile addition to any Brake Pads Machinery lineup, with broad applicability:
- Car Brake Pads Machine: Compatible with all passenger car brake pad models, delivering precise slots and chamfers for optimal braking performance.
- Truck Brake Pads Machine: Adaptable to commercial truck brake pad designs, with robust motors and components to handle heavier-duty machining requirements.
Its high productivity, customizable functions, and reliable performance make it a key investment for manufacturers looking to streamline brake pad production and meet the evolving needs of the automotive industry.
