Model D: Intelligent Weighing and Pressing System(OE Quality CV/PC Brake Linings)
The intelligent brake linings weighing and pressing system is a highly sophisticated and integrated manufacturing solution tailored for Brake Pads Machinery. It integrates a series of core production procedures and key components, ensuring high precision, efficiency, and consistency in brake linings production. Widely applicable to Car Brake Pads Machine and Truck Brake Pads Machine production lines, this system provides a reliable guarantee for manufacturing high-quality brake linings.
I. Core Production Procedures of the System
The system realizes the full-process control of brake linings production through five consecutive and precise procedures, each of which is crucial to the quality of the final product.
| Procedure Sequence | Procedure Name | Detailed Operation & Core Significance |
|---|---|---|
| 1 | Weighing & Flattening of Friction Mixture | – Weighing: Adopts advanced weighing technology to accurately measure friction mixture components, adapting to materials of different densities and quantities to maintain correct proportions.- Flattening: Uses specialized equipment to apply uniform force for even spreading, ensuring consistent thickness and density of the mixture—laying the foundation for proper formation and performance of brake linings. |
| 2 | Spraying of Mold Release Agent | – Conducts controlled spraying to form an even and thin coating on mold surfaces.- Purpose: Prevents friction mixture from sticking to molds during pressing and curing, facilitating easy demolding of finished brake linings while maintaining their integrity and surface finish. |
| 3 | Discharging of Friction Mixture | – Uses specialized feeder mechanisms to accurately transfer flattened mixture from preparation area to molds.- Key Points: Controls mixture flow and placement to ensure correct dosage and even distribution in each mold cavity, guaranteeing consistent quality and performance of brake linings. |
| 4 | Curing Molding | – Adopts equal pressure molding technology to ensure uniform pressure on the mixture in molds, achieving consistent density and strength.- Mold Cavity Design: Each mold can be configured with 1/2/4 cavities for simultaneous production of 1/2/4 brake linings; single-layer design simplifies production control and ensures consistent thickness and composition. |
| 5 | Grabbing of Finished Brake Linings | – Uses a precision grabbing mechanism with specialized grippers to safely remove finished products from molds.- Advantage: Handles brake linings gently to avoid scratches, deformations, or damage, ensuring the quality of finished products. |
II. Key Components of the System
The intelligent brake linings weighing and pressing system is composed of multiple essential components, which work in coordination to realize the automated and high-precision operation of the entire production line—adapting to the production needs of various Brake Pads Machine types.
| Component Name | Specifications & Functional Advantages |
|---|---|
| 1. Lining Weighing Machine (with Lifter) | – Serves as the core component for accurate weighing of friction mixture.- Equipped with a lifter to lift/lower the weighing platform or material containers, facilitating material loading/unloading and realizing seamless integration of the weighing process into the overall production flow. |
| 2. Press Machines (2 Units) | – The “heart” of the molding process; tonnage is selected based on the specific requirements of brake linings (suitable for both Car Brake Pads Machine and Truck Brake Pads Machine).- Applies consistent and controlled force to ensure effective equal pressure molding; constructed with high-strength materials and precise control systems for stable and reliable operation. |
| 3. Feeder Manipulators (2 Units) | – Responsible for precise and rapid transfer/placement of friction mixture.- Cooperates with advanced control systems to pick up mixture from weighing/preparation areas and transport it to molds accurately and timely, improving production efficiency and ensuring dosing precision. |
| 4. Feeder Travelling Railway | – Provides a stable and precise movement path for feeder manipulators.- Enables smooth and uninterrupted movement of manipulators between different workstations; integrated with the overall control system for coordinated operation and optimal utilization of production space. |
| 5. Finished PC Lining Racks (2 Units) | – Used for storing finished brake linings in an organized and secure manner.- Protects finished products from damage and facilitates subsequent processing/packaging; designed with suitable materials and compartments to match the weight of linings and storage needs. |
| 6. Customizable Mold Cavities | – Molds can be designed with 1/2/4 block cavities according to production requirements.- Flexibility: 4-cavity molds for high-volume production; 1-cavity molds for complex/specialized brake linings, realizing customized production and efficiency optimization. |
| 7. Dual-Model Production Capability | – The two press machines can manufacture 2 different models of brake linings simultaneously.- Adapts to diverse market demands without extensive reconfiguration or downtime; control systems coordinate to ensure consistent high quality for both models, enhancing production flexibility and efficiency. |
III. System Summary
This intelligent brake linings weighing and pressing system is a highly integrated solution that covers the entire production chain from material weighing to finished product storage. With its precise production procedures, flexible component configuration, and dual-model production capability, it effectively meets the manufacturing needs of different types of brake linings.
Whether for Car Brake Pads Machine focusing on lightweight and precision, or Truck Brake Pads Machine requiring high strength and durability, this system can be customized to match production requirements. It not only improves production efficiency and product quality but also provides strong support for manufacturers to enhance market competitiveness in the Brake Pads Machinery industry.
