As the demand for higher product quality continues to soar, customers’ pursuit of OE-quality brake pads has become increasingly prominent. In this context, precise weighing in the manufacturing process has emerged as a crucial and indispensable link. To cater to this market trend, we have developed a state-of-the-art weighing system specifically designed to integrate seamlessly with independent press systems.
This advanced integrated solution not only delivers cost efficiency but also significantly reduces operators’ workload and mitigates the health risks associated with dust exposure. It is widely applicable to various Brake Pads Machinery, including Car Brake Pads Machine and Truck Brake Pads Machine, providing a reliable guarantee for high-quality brake pad production.
I. System Core Components
The system consists of two principal components—weighing machines and press machines—each engineered with precision and flexibility to meet diverse manufacturing requirements of Brake Pads Machine production lines.
A. Component 1: Weighing Machines
The weighing machine assembly is the core of precise material proportioning, tailored to adapt to different brake pad formulas and production scenarios.
| Key Feature | Detailed Specifications & Advantages |
|---|---|
| Basic Configuration | Comprises a first-layer mix weighing machine and an under-layer mix weighing machine. Materials are stored in the feeder after precise weighing. |
| Flexible Adaptation | For single-layer formula brake pads, only one weighing machine can be used, optimizing efficiency and reducing costs. |
| Customized Design | Designed based on mold layout, press tonnage, and table size to ensure accurate and reliable weighing. |
| Outlet & Bin Options | – Outlets: 4/6/8 options, matching different production volumes.- Bins: 1-bin or 2-bin configuration, facilitating efficient material handling and storage. |
| Operational Convenience | Equipped with an automatic lift system for material boxes, enhancing operational efficiency and reducing manual labor. |
B. Component 2: Press Machines
The press machines are perfectly compatible with the weighing system, ensuring the formation of high-quality brake pads through precise pressure control.
| Key Feature | Detailed Specifications & Advantages |
|---|---|
| Quantity Configuration | The system supports two press machines, enabling parallel production to improve efficiency. |
| Tonnage Options | Available in 100T, 200T, 300T, 400T, or 500T, catering to different pressure requirements of Car Brake Pads Machine and Truck Brake Pads Machine. |
| Mold Adaptability | Tonnage and mold cavity count are calibrated according to brake pad models and formula pressure demands; mold layout can be fully customized. |
| Mold Type | Optional equal-pressure or non-equal positive molds, adapting to diverse brake pad structure designs. |
| System Compatibility | Fully compatible with the weighing system, ensuring seamless connection between material dosing and pressing processes for high-precision production. |
II. Technical Parameters
The system’s technical parameters are designed to cover a wide range of production needs, providing strong support for the manufacture of OE-quality brake pads across various Brake Pads Machinery.
| Category | Parameter Details |
|---|---|
| Press Machine | – Tonnage: 100T / 200T / 300T / 400T / 500T (optional, adaptable to different models of Brake Pads Machine).- Mold Configuration: Customizable layout, matching cavity count and size requirements of specific brake pads. |
| Weighing Machine | – Design: Customized to fit press machines and molds of different specifications.- Outlets: 4/6/8 (optional, based on production volume).- Bin Configuration: 1-bin / 2-bin (optional, for single or double-layer material weighing).- Core Advantage: High-precision weighing to meet OE-quality material proportioning standards. |
III. Detailed Brake Pad Production Operation Procedures
The system follows a standardized and efficient operation process, ensuring the stability and consistency of OE-quality brake pad production.
| Step | Operation Details & Key Points |
|---|---|
| 1. Loading of Friction Materials | Workers place friction material boxes onto the weighing machine accurately to avoid affecting weighing precision. |
| 2. Initiating the Weighing Process | Workers input parameters and issue start commands via the user-friendly HMI of the weighing machine, enabling real-time monitoring and control. |
| 3. Weighing & Dosing into Tray | The weighing machine automatically measures and dispenses materials into the tray with high precision (relying on advanced sensors), ensuring consistent material proportioning for each brake pad. |
| 4. Transferring Materials to Molds | Workers manually transfer the material-filled tray and evenly dose materials into the press machine molds—precision is critical to avoid unevenness affecting product quality. |
| 5. Placement of Backing Plates | Workers place backing plates onto the materials in the molds, which provide structural support during pressing and curing. |
| 6. Pressing & Curing Process | The press machine is activated to apply preset pressure and heat (in line with formula requirements) for bonding and forming. The process is strictly controlled to ensure product consistency. |
| 7. Finishing & Stocking | Workers remove finished brake pads from the press machine and place them on stock racks for subsequent processing or packaging, ensuring proper storage and quality protection. |
IV. System Summary
Our intelligent weighing and press system represents a significant advancement in Brake Pads Machinery technology, tailored to meet the market’s pursuit of OE-quality brake pads. With its precise weighing capability, flexible component configuration, and standardized operation process, the system not only ensures product quality but also enhances production efficiency and operational safety.
Whether for Car Brake Pads Machine or Truck Brake Pads Machine production lines, this system can be customized to match different production scales and formula requirements, helping manufacturers gain a competitive edge in the high-quality brake pad market.
V. Proposed Layout Design (Reserved for Customization)
The layout design of the system is fully customizable based on the customer’s workshop space, production capacity requirements, and the type of Brake Pads Machine (e.g., Car Brake Pads Machine or Truck Brake Pads Machine). Key design principles include:
- Optimizing the workflow between weighing machines and press machines to minimize material transfer distance.
- Ensuring sufficient operation space for workers while maximizing the utilization of workshop area.
- Considering the integration of dust removal systems and safety protection measures to meet dust-free workshop standards.
- Reserved expansion space for future production capacity upgrades.
