Linear Type Automatic Backing Plates Deburring, Cleaning, and Drying Production Line

This all-in-one production line is a game-changer for Brake Pads Machinery operations, specifically engineered to optimize the processing of brake pad steel backing plates. Whether integrated with a Car Brake Pads Machine for passenger vehicle components or a heavy-duty Truck Brake Pads Machine, it delivers precise, efficient, and consistent results—addressing deburring, cleaning, and drying needs in a single continuous workflow. Designed to complement any Brake Pads Machine, this line enhances production quality, reduces downtime, and aligns with modern smart factory standards.

I. Core Functions and Advantages

1. Fully Automated Process

Integrates deburring, cleaning, and drying into a continuous production line, enabling seamless transition from raw material to finished brake pad steel backing plates—ideal for syncing with Brake Pads Machine and Brake Pads Machinery workflows.

Standardized end interfaces allow direct connection to rapid cleaning and drying lines, forming a closed-loop production chain that boosts efficiency for both Car Brake Pads Machine and Truck Brake Pads Machine setups.

2. Precision Deburring and Surface Treatment

Specifically designed for brake pad steel backing plates, effectively removing stamping burrs, oxide scale, and rust, with controllable edge rounding (adjustable R-angle) to meet the strict standards of Brake Pads Machinery.

Supports dry/wet grinding modes, adaptable to the material requirements of Car Brake Pads Machine or Truck Brake Pads Machine production.

3. Intelligent Cleaning and Efficient Drying

Cleaning section: Equipped with high-pressure spray systems (upper and lower nozzles) to eliminate residual debris and oil, paired with recirculating filtration to reduce water consumption—eco-friendly for long-term Brake Pads Machine operation.

Drying section: Utilizes hot air circulation technology with precise temperature control, preventing watermarks or thermal deformation on workpieces—critical for consistent quality in Car Brake Pads Machine and Truck Brake Pads Machine output.

4. Flexible Production Adaptability

Adjustable processing range (length/width: 10–300mm, thickness: 2–20mm), supporting customized grinding head configurations (sandbelt + brush discs/multi-station setups) to match diverse Brake Pads Machinery needs.

Conveyor speed: 0–5m/min (frequency conversion adjustable), compatible with belt or roller conveyors to meet varying capacity demands of Car Brake Pads Machine and Truck Brake Pads Machine lines.

II. Technical Highlights

Intelligent Control and Stability: PLC + HMI human-machine interface, servo motor-driven automatic height adjustment, real-time consumable wear compensation (precision: ±0.01mm), minimizing manual intervention for Brake Pads Machine operators. Self-diagnostic fault detection and data traceability modules improve overall equipment effectiveness (OEE) by over 20%—a key benefit for high-volume Brake Pads Machinery operations.

Eco-Friendly and Cost-Efficient: Closed-loop water recycling (optional) paired with paper band filters achieves 90% reduction in wastewater discharge. Modular design enables rapid replacement of key components (e.g., sandbelts, brush discs), cutting downtime by 50% for Car Brake Pads Machine and Truck Brake Pads Machine production lines.

Safety and Scalability: Complies with mechanical safety standards (GB 5226.1), featuring door-interlock power cutoff and emergency stop functions. Expandable with automated loading/unloading and vision inspection modules for smart factory integration—future-proofing your Brake Pads Machinery setup.

Note: Customizable process parameters and full-cycle technical services (debugging, training, maintenance) are available. Final specifications subject to delivered equipment. Contact our technical team for integrated Brake Pads Machine production line planning!

III. Equipment Overview

Item	Details
Equipment Name/Model	Automated Deburring, Cleaning, and Drying Production Line (includes one paper band filter unit) – compatible with Brake Pads Machine, Car Brake Pads Machine, and Truck Brake Pads Machine.
Manufacturing Standards	Non-standard specialized machinery, produced according to the supplier’s factory standards and industry norms for Brake Pads Machinery.
Design Principles	Complies with GB 5226.1 (Safety Specifications for Machinery, Electrical Systems, and Protective Measures) to ensure safe operation with Brake Pads Machine setups.
Production Cycle	Mature and stable model with in-stock availability; full functional testing completed at the supplier’s factory; plug-and-play upon delivery (installation and training at the user’s site typically completed within 2 hours) – minimizing downtime for Brake Pads Machinery lines.

IV. Equipment Features

All-in-One Processing: Combines deburring, edge rounding, cleaning, and drying in a single pass—streamlining workflows for Brake Pads Machine operators.

Precision and Durability: CNC-machined frame with heat treatment for long-term stability, ensuring consistent performance for Car Brake Pads Machine and Truck Brake Pads Machine production.

User-Friendly: Touchscreen PLC control, modular design for easy maintenance—reducing training time for Brake Pads Machinery staff.

Environmental Compliance: Closed-loop water and coolant recycling systems—aligning with sustainable Brake Pads Machine operation goals.

Safety: Door-interlock mechanisms, emergency stop functions—prioritizing worker safety in Brake Pads Machinery facilities.

V. Processing Technology and Technical Requirements

Item	Details
Scope of Application	Workpiece Type: Brake pad steel backing platesMinimum Dimensions: 10×20 mm (length×width)Maximum Dimensions: ≤300 mm (length/width)Thickness Range: 0.5–10 mm – suitable for Car Brake Pads Machine and Truck Brake Pads Machine output.
Process Flow	Manual loading → Sandbelt grinding (remove large edge burrs) → Dual-station brush discs (internal burr removal + edge rounding) → High-pressure water spray (degreasing + cleaning) → Squeegee water removal → Hot air circulation drying → Automatic collection (conveyor to next process or baskets) – integrated for seamless Brake Pads Machine workflow.
Production Cycle	Conveyor speed: 0–5 meters per minute (adjustable based on Brake Pads Machinery process requirements).

VI. Key Configurations and Technical Parameters

Configuration	Specifications
Structural Layout	Upper Frame: Stainless steel covers + water trays (corrosion resistance)Lower Frame: Reinforced carbon steel (annealed for stress relief, CNC-machined for durability)Grinding Chamber: Enclosed design with transparent acrylic observation windows, waterproof lighting, safety door-lock systemsSurface Finish: Powder-coated (default: white upper, gray lower)Three-Station Design: Sandbelt + dual planetary brush discs (linear layout) – optimized for Brake Pads Machinery efficiency.
Sandbelt Grinding Unit	Structure: Ring-type sandbelt with dual rollers (uniform grinding for large burr removal)Features: Quick-change sandbelt system, photoelectric tracking, servo-controlled height adjustment (precision: ±0.01 mm)Grinding Range: 0.5–2 µm per pass (adjustable via grit size) – ensuring precision for Car Brake Pads Machine and Truck Brake Pads Machine parts.
Brush Disc Unit	Structure: Dual planetary brush discs (counter-rotation for burr-free edges)Features: Servo-controlled height adjustment, interchangeable brush materials (adjustable surface roughness) – adaptable to Brake Pads Machine quality standards.
Conveyor System	Belt Material: Wear-resistant polyurethane (acid/alkali-resistant)Speed: 0–6 m/min (variable frequency control) – compatible with Brake Pads Machinery capacity needs.
Cleaning and Drying Systems	High-Pressure Spray: 12 nozzles (6 upper + 6 lower, adjustable pressure)Squeegee and Air Knife: PVA rollers + 4 air knives (residual water removal)Hot Air Drying: 8 air knives with recirculating heat (temperature-controlled to prevent watermarks) – critical for Brake Pads Machine output quality.
Filtration System	Paper Band Filter: Stainless steel constructionAutomation: Float switch triggers filter paper replacement when waste exceeds limits – low-maintenance for Brake Pads Machinery lines.
Key Technical Parameters	Conveyor Speed: 0–6 m/min (adjustable)Total Power Consumption: 28 kW – energy-efficient for long-term Brake Pads Machine operation.