Intelligent Weighing and Pressing System(OE Quality CV/PC Brake Linings)
The intelligent brake linings weighing and pressing system is a highly sophisticated, integrated Brake Pads Machinery that streamlines core manufacturing processes for both Car Brake Pads Machine and Truck Brake Pads Machine production. As a turnkey Brake Pads Machine solution, it integrates precision, automation, and flexibility to ensure consistent quality, efficiency, and adaptability for diverse brake lining manufacturing needs.
1. Core Production Procedures
This intelligent system automates 5 critical manufacturing stages, ensuring precision and consistency at every step:
| Procedure | Key Details | Relevance to Brake Pads Production |
| Weighing & Flattening of Friction Mixture | – Advanced weighing technology with high accuracy for material proportion control- Specialized flattening equipment applying uniform force for consistent thickness/density | Fundamental for stable performance of Car Brake Pads Machine and Truck Brake Pads Machine products, as uniform material properties directly impact brake lining reliability |
| Spraying of Mold Release Agent | – Controlled spraying mechanism for even, thin coating on molds- Prevents friction mixture adhesion during pressing/curing | Ensures intact surface finish and easy demolding for both passenger and commercial vehicle brake linings, reducing product waste |
| Discharging of Friction Mixture | – Precision feeder mechanisms for controlled flow/placement- Uniform deposition of mixture into each mold cavity | Critical for consistent quality across batches, whether producing small-batch car brake pads or high-volume truck brake pads |
| Grabbing of Finished Brake Linings | – Damage-resistant grabbing mechanism with soft grippers- Precision positioning to avoid scratches/deformation | Protects finished products (both car and truck brake linings) during demolding, maintaining product integrity |
| Curing Molding | – Equal pressure molding technology for uniform density/strength- Mold configurations: 1/2/4 cavities per mold (1 layer design)- Simultaneous production of multiple linings per cycle | Adapts to production scale: 1-cavity for specialized car brake pads, 4-cavity for high-volume truck brake pads, optimizing efficiency without compromising quality |
2. System Components & Configuration
The integrated system comprises 7 key components, engineered for seamless coordination and adaptability to Car Brake Pads Machine and Truck Brake Pads Machine production lines:
| Component | Quantity | Key Functions |
| Lining Weighing Machine (with Lifter) | 1 | – High-precision weighing of friction mixture for accurate material proportioning- Lifter enables efficient loading/unloading, integrating seamlessly into automated workflows |
| Press Machines | 2 (tonnage customized) | – Heart of the molding process, applying consistent, controlled pressure via equal pressure technology- Tonnage selected based on specific brake pad requirements (car vs. truck)- Capable of manufacturing 2 different brake pad models simultaneously |
| Feeder Manipulators | 2 | – Precision transfer/placement of friction mixture from weighing area to molds- Coordinated operation with other system components for timed, accurate material feeding- Adaptable to different mold cavity configurations (1/2/4 cavities) |
| Feeder Travelling Railway | 1 | – Durable, smooth transportation for feeder manipulators between workstations- Optimizes production space and ensures uninterrupted material flow |
| Finished PC Lining Racks | 2 | – Secure, organized storage for finished brake linings- Protects products from damage and facilitates easy access for further processing/packaging |
| Customizable Molds | - | – Configurable with 1/2/4 cavities per mold (1 layer)- Tailored to different brake pad models (car, truck, specialized variants) |
| Integrated Control System | 1 (built-in) | – Coordinates all components for automated, seamless operation- Supports simultaneous production of 2 brake pad models, reducing downtime for reconfiguration |
3. Core Advantages for Brake Pads Manufacturers
- Versatility: Adapts to both Car Brake Pads Machine and Truck Brake Pads Machine production via customizable molds (1/2/4 cavities) and adjustable press tonnage.
- Efficiency: Simultaneous production of 2 models + multi-cavity molds boost output by 30-50% compared to traditional systems.
- Precision: High-accuracy weighing, equal pressure molding, and automated material handling ensure consistent product quality (error rate < 0.5%).
- Automation: Minimizes manual intervention via feeder manipulators, lifters, and integrated control, reducing labor costs and human error.
- Flexibility: Quick switching between brake pad models (2 models simultaneously) and production scales, meeting diverse market demands.
