Intelligent Friction Materials Weighing Machine(Any Layout of Mold)
Against the backdrop of the manufacturing industry’s growing demand for automated and dust-free workshops, numerous brake pad production facilities are accelerating the modernization of their press machine workshops. However, traditional press machines lack mold transfer mechanisms, and molds feature varying cavity counts, irregular spacing, and large quantities—these factors have severely hindered the progress of automation transformation.
To address these industry pain points, our company has developed an intelligent weighing and material feeding system through in-depth R&D. This innovative system is meticulously designed to adapt to the diverse needs of different brake pad factories, regardless of the models of their Brake Pads Machine or the unique layouts of their molds. By adopting this system, manufacturers can achieve seamless automation upgrades with minimal investment, optimizing production capacity and cost-efficiency—whether for Car Brake Pads Machine or Truck Brake Pads Machine production lines.
Core Technical Parameters
The system’s technical parameters are tailored to break through the limitations of traditional Brake Pads Machinery, with high flexibility, precision, and efficiency as its core advantages.
| Technical Parameter Category | Detailed Specifications & Core Advantages |
|---|---|
| 1. Mold Layout Compatibility | – Adaptability: Compatible with any mold layout, including common configurations such as 2×2, 3×3, 3×4, 4×4, 2×6, and custom designs.- Realization Principle: The feeder’s X&Y-axis moves adaptively according to mold layout, cavity count, and size.- Value: Supports production of various brake pad models without modifying the production line, fully matching the mold diversity of Car Brake Pads Machine and Truck Brake Pads Machine. |
| 2. Production Capacity & Flexibility | – Press Matching: Serves 2 press machines simultaneously, enabling parallel production.- Dual-Model Capability: Can produce 2 different models of brake pads at the same time.- Control Feature: Each press machine has independent control parameters (pressure, temperature, pressing time) to meet the production requirements of different brake pad models.- Value: Greatly improves production efficiency and flexibility, adapting to diverse market demands without downtime for reconfiguration. |
| 3. Weighing System Configuration | – Overall Setup: Equipped with 2 material bins, each configured with 4 feeders.- Material Handling: Specialized in weighing 2 different materials (e.g., underlayer mixture and friction mixture) separately.- Feeder Control: Each feeder can be independently controlled to achieve flexible material ratio adjustment.- Value: Meets the precise formulation needs of high-quality brake pads, supporting the production of products with different properties. |
| 4. Material Bin Design | – Key Function: Realizes separate weighing and storage of 2 different materials.- Practical Features:- Equipped with lids/covers to prevent material contamination and spillage.- Built-in level sensors to monitor material stock in real time, prompting refilling via the control panel.- Ergonomic placement for easy loading and maintenance.- Value: Ensures material purity and production continuity, reducing manual monitoring workload. |
| 5. Weighing Range | – Standard Range: 40-400 grams, fully customizable according to production needs.- Adaptability: Accurately measures both small amounts of additives (≥40g) and large amounts of main friction materials (≤400g).- Value: Adapts to diverse material formulation requirements of different Brake Pads Machine production lines (e.g., thin car brake pads and thick truck brake pads). |
| 6. Weighing Tolerance | – Precision Level: Up to ±0.5 gram, adjustable according to product requirements.- Quality Guarantee: Ultra-high weighing precision ensures consistent material proportioning, avoiding performance and durability issues caused by weight deviations.- Value: Enables production of high-quality brake pads that meet or exceed industry standards, enhancing product competitiveness. |
System Summary
Our intelligent weighing and material feeding system is a targeted solution for the automation upgrade pain points of traditional brake pad press workshops. With its strong mold compatibility, dual-model production capability, and high-precision weighing performance, it perfectly adapts to the diverse needs of Brake Pads Machinery production.
Whether it is upgrading the automation level of existing Car Brake Pads Machine lines or supporting the high-precision production of Truck Brake Pads Machine, this system can help manufacturers achieve cost-effective transformation. It not only solves the bottlenecks of traditional equipment in automation but also improves production efficiency and product quality, providing a solid technical foundation for enterprises to gain an advantage in the fierce market competition.
