Our machine stands as a cutting-edge solution, designed to revolutionize the steel backing plates blanking process—an essential link in Brake Pads Machine, Brake Pads Machinery, Car Brake Pads Machine, and Truck Brake Pads Machine production lines. It integrates advanced automation, precision control, and material optimization to deliver unparalleled performance, meeting the strict demands of the brake industry.
1. Key Design Features: The Foundation of Efficient Blanking
Our machine’s design is tailored to solve core pain points in steel backing plates production, making it a vital asset for Brake Pads Machinery operators:
1.1 Automated Functions for Minimal Human Intervention
- Equipped with advanced automated features, including automatic line change and automatic fixture avoidance. These functions simplify complex steel back stamping operations, reduce manual errors, and enhance consistency—critical for maintaining quality standards in Car Brake Pads Machine and Truck Brake Pads Machine production.
1.2 Intelligent Feeding Table Adjustment
- Boasts automatic feeding table height adjustment (50mm adjustment range), ensuring the table remains parallel to the mold height at all times. This precision eliminates alignment errors, boosts blanking accuracy, and directly improves the quality of steel backing plates for brake systems.
1.3 Material Optimization & Efficiency Boost
- Minimizes material waste: Engineered to maximize steel sheet utilization in blanking, cutting production costs and supporting sustainable manufacturing—an important advantage for cost-conscious Brake Pads Machine lines.
- Reduces operational risks: Enhances workplace safety and process stability, addressing key concerns in high-volume brake component production.
- Eliminates traditional cutting steps: Enables direct blanking from steel sheets, skipping time-consuming pre-cutting procedures. This slashes production time and boosts overall productivity for both car and truck brake backing plates.
1.4 Staggered Layout for Maximum Productivity
- Features a staggered layout function that increases output by 9%-20% compared to traditional methods (within the same steel sheet area). This not only improves plate utilization but also drives significant cost savings, giving your Brake Pads Machinery a competitive edge in the market.
2. Core Components: Tailored for Brake Backing Plates Production
2.1 Sect 1: Automatic Backing Plates Blanking Feeder
This feeder is the backbone of efficient blanking, designed to handle the diverse needs of Car Brake Pads Machine and Truck Brake Pads Machine production. Its key specifications are outlined below:
| Specification Category | Details | Benefit for Brake Production |
| Steel Sheet Size | Max: 3000mm x 1500mm; Length (L): 1.5-3.0m; Width (W): ≤1.5m; Thickness (T): ≤7mm | Accommodates large sheets for high-volume brake backing plates production |
| Supporting Backing Plate Size | Length (L): 30-220mm; Width (W): 20-150mm; Thickness (T): 3-7mm | Versatile for different brake models (car/truck) |
| Speed & Accuracy | Max moving speed: 500mm/s; Movement accuracy: ≤±0.1mm | Fast processing without compromising brake component precision |
| Workbench & Clamp | Workbench: Universal ball design; Clamp: Pneumatic | Smooth material transfer + secure clamping for stable blanking |
| Power Consumption | Total machine power: 4.2kW | Energy-efficient, reducing operational costs for brake lines |
2.2 Sect 2: Automatic C-Frame Fixed Bolster Punch Machine
Ideal for blanking passenger car backing plates (a key component of Car Brake Pads Machine systems), this punch machine integrates advanced components to ensure reliability and control:
| Advanced Component | Function | Advantage for Brake Blanking |
| Wet Clutch | Ensures smooth, reliable power transmission | Prevents jolts that could damage brake backing plate blanks |
| Hydraulic Overload Protecting Pump | Protects the machine from excessive pressure | Extends equipment lifespan, reducing downtime for brake production |
| Auto/Manual Lubrication System | Maintains optimal component performance through consistent lubrication | Minimizes wear, ensuring long-term precision for brake parts |
| Slider & Upper Die Balance System | Keeps the slider and die stable during operation | Ensures uniform blanking, critical for brake component quality |
| Touch Screen + PLC | Intuitive control and programming interface | Easy operation and customization for different brake backing plate designs |
| Electronic Crankshaft Angle Indicator | Displays real-time crankshaft position | Enables precise timing, reducing errors in blanking |
| Cam Controller | Regulates sequential operations (e.g., feeding, blanking) | Streamlines workflow for continuous brake production |
2.3 Sect 3: Blanking Molds and Molds Rack
Punch molds are critical for the success of steel backing plates blanking—especially in Brake Pads Machinery, where precision directly impacts brake performance. A well-designed mold (tailored for backing plates) offers three key benefits:
- Extended service life: Made with high-quality materials and precision engineering, it withstands repetitive blanking forces, reducing mold replacement frequency and cutting maintenance costs for Car Brake Pads Machine and Truck Brake Pads Machine lines.
- Increased productivity: Delivers more blanked pieces before maintenance, boosting output and helping meet tight brake production deadlines.
- Consistent quality: Ensures uniform blank dimensions, aligning with strict brake industry standards and minimizing defective parts.
The accompanying molds rack provides organized storage, protecting molds from damage and simplifying changeovers for different brake backing plate designs.
2.4 Sect 4: Steel Sheet Magnetic Sucker and Loading Lifter
Efficient loading/unloading is critical for keeping Brake Pads Machine lines running smoothly. Our two accessories streamline this process, enhancing safety and efficiency:
| Accessory | Key Features | Compatibility | Benefit for Brake Production |
| Magnetic Sucker | – Uses magnetic force for secure steel sheet grip- Enables seamless transfer | – Compatible with our blanking system- Attachable to factory overhead cranes | Reduces manual handling risks; integrates with existing infrastructure for fast loading |
| Cantilever Lift | – Reliable lifting/positioning- Stable operation | – Works independently with the feeder platform | Provides a flexible alternative for loading; ensures consistent workflow in brake production |
By integrating these accessories, we make steel sheet handling for brake backing plates more convenient, efficient, and safe—whether for small-batch Car Brake Pads Machine runs or large-volume Truck Brake Pads Machine production.
3. Why Choose Our Blanking System for Brake Production?
Our machine is not just a blanking solution—it’s a strategic investment for Brake Pads Machinery operators:
- Cost savings: Material optimization, reduced mold costs, and energy efficiency lower total operational expenses.
- Quality assurance: Precision automation and high-performance components ensure brake backing plates meet strict industry standards.
- Versatility: Adapts to both car and truck brake backing plates, supporting diverse production needs.
- Productivity: Staggered layout, fast processing speeds, and streamlined loading/unloading maximize output, helping you meet market demand.
