Full Automatic PC Backing Plates Side Spring Holes Drilling Machine
Transform your PC backing plate drilling operations with the groundbreaking FCJ-GBZ-S60A—a game-changing Brake Pads Machine engineered to elevate efficiency and precision in brake pad manufacturing. As a standout in Brake Pads Machinery, it’s meticulously crafted to meet the demands of both Car Brake Pads Machine lines and heavy-duty Truck Brake Pads Machine operations, delivering unrivaled accuracy, productivity, and user-friendly design. Whether you’re processing backing plates for passenger cars or heavy trucks, this machine is an essential addition to streamline your production workflow.
Core Advantages: Engineered for Optimal Drilling Performance
The FCJ-GBZ-S60A integrates cutting-edge features to solve key pain points in backing plate drilling, ensuring consistent quality and maximum uptime for all Brake Pads Machinery setups.
1. User-Friendly Smart Operation: Precision at Your Fingertips
Designed for operators of all skill levels, this machine simplifies complex drilling tasks while maintaining surgical precision—critical for Car Brake Pads Machine and Truck Brake Pads Machine production.
- Intuitive Touch-Screen Interface: Enables full-digital operation, eliminating manual zero-return procedures and reducing human error.
- Exceptional Repeat Positioning Accuracy: Boasts 0.01mm repeat accuracy, ensuring every drill hole aligns perfectly across batches (vital for the tight tolerances of car and truck brake pad backing plates).
- Dual Operation Modes: Offers touch-screen control for efficiency and hand-wheel control for fine adjustments, making setup and debugging a breeze—even for novice operators.
2. Dual-Drill Efficiency: Boosting Productivity by Design
As a productivity powerhouse, the FCJ-GBZ-S60A cuts down on processing time without compromising quality, ideal for high-volume Brake Pads Machinery lines.
- Dual Synchronized Drills: Two drills work in harmony to handle drilling tasks, slashing cycle times compared to single-drill machines.
- Smart Parameter Memory: Automatically calculates approximate drilling positions based on steel back parameters; after manual fine-tuning, settings are stored in memory. Recalling saved parameters for repeat orders eliminates time-consuming re-adjustments, ensuring consistency across car and truck brake pad backing plates.
3. Streamlined Material Handling: Minimizing Downtime
Material flow is optimized to keep production running smoothly— a must for busy Car Brake Pads Machine and Truck Brake Pads Machine operations.
- Rotating Material Bin: Materials are loaded into a cleverly designed rotating bin. When one side is emptied, the bin auto-rotates to present the full side, allowing continuous loading without interrupting drilling. This reduces downtime and keeps your production line moving at peak efficiency.
4. Versatile Drill Modes: Adaptable to Every Need
The machine offers a full range of drilling modes to handle diverse backing plate materials and hole requirements—from thin car brake pad plates to thick truck brake pad plates.
- Multiple Modes: Supports single drilling (simple tasks), pecking (deep holes/special materials), dry drilling (specific materials), and wet drilling (enhanced cooling/chip removal).
- Customizable Pecking Settings: Pecking depth, lifting height, and pecking times (1–100 times) are fully adjustable and storable. For aperture ratios >3, pecking mode boosts efficiency and protects drill bits, extending their lifespan and reducing replacement costs.
5. Advanced Drill Bit Protection: Safeguarding Quality & Uptime
A robust drill bit protection system ensures minimal disruptions and maintains product integrity—critical for Brake Pads Machinery reliability.
- Customizable Usage & Torque Alerts: Set drill bit usage time and torque warning values. When thresholds are met, removable drill bits can be re-ground and reused, cutting costs.
- Auto-Recovery on Breakage: If a drill bit breaks, the machine automatically returns to the replacement position for easy swapping. Products with broken bits stay secured in fixtures, preventing mixing with good parts and preserving batch quality.
Main Specifications: Key Details for Your Brake Pads Machinery
Below is a comprehensive table of the FCJ-GBZ-S60A’s specifications, helping you evaluate its fit for Car Brake Pads Machine and Truck Brake Pads Machine operations:
| Parameter | Details |
| Dimensions | 1670mm × 1610mm × 2070mm (compact design for optimal floor space use) |
| Total Power Consumption | 2600W (energy-efficient, reducing operational costs) |
| Air Pressure Requirement | 0.6MPa (ensures smooth operation of pneumatic components) |
| Drillable Depth | 1–15mm (accuracy: ±0.1mm, meeting strict backing plate standards) |
| Drilling Speed | 0–10mm/s (adjustable for diverse materials) |
| Motor Speed | 500–24000RPM (supports high-speed production and delicate drilling) |
| Fast Speed | 200mm/s (minimizes non-drilling time between holes) |
| Fixture Clamping Range | 70–190mm (accommodates various PC backing plate sizes for cars/trucks) |
| Drilling Angle Range | 0°–35° (handles straight and inclined holes) |
| Machinable Hole Spacing | Inclined holes: ≥60mm; Vertical holes: ≥81mm (maintains structural integrity) |
| Electromagnet Suction | 0–20KG (adjustable, securing materials during high-speed drilling) |
| Maximum Silo Width | 220mm (ample storage for reduced refills) |
| Efficiency (φ2.5×10mm×2 hole steel back) | 5–10s per piece; up to 2880 pieces per 8-hour shift (high-volume productivity) |
Why It’s a Must-Have for Your Brake Pads Machinery
The FCJ-GBZ-S60A is more than a drilling machine—it’s a strategic upgrade for your brake pad production line:
- For Car Brake Pads Machine Lines: Delivers the precision needed for lightweight, compact backing plates, ensuring holes align with friction material cutouts for reliable braking.
- For Truck Brake Pads Machine Operations: Handles thicker, heavier backing plates with ease, maintaining accuracy even for inclined holes (common in heavy-duty brake designs).
- Cost & Time Savings: Dual drills, parameter memory, and drill bit protection reduce labor time and material waste, boosting ROI for your Brake Pads Machinery investment.
Whether you’re scaling up Car Brake Pads Machine production or optimizing Truck Brake Pads Machine efficiency, the FCJ-GBZ-S60A redefines what’s possible in PC backing plate drilling—one precise hole at a time.
