As key components of Brake Pads Machinery, the infrared heating powder coating line and Brake Pads Intelligent Arrangement Manipulator are engineered to optimize the powder coating process for brake pads. Whether for Car Brake Pads Machine or Truck Brake Pads Machine production lines, these devices deliver energy efficiency, time savings, and automation—ensuring high-quality, consistent coating results at scale.
I. Core Advantages of Infrared Heating Powder Coating Line
This specialized Brake Pads Machine leverages infrared heating technology to outperform traditional electric heating systems, offering three critical benefits for brake pad manufacturing:
- Exceptional Energy Efficiency: Infrared heating technology saves 30-50% energy compared to traditional electric heating (with the same power). Unlike conventional tunnels that use heat conduction, it transfers energy via short/medium infrared thermal radiation—targeting brake pad surfaces directly and minimizing energy waste.
- Rapid Heating & Time Savings: The temperature rises from room temperature to 200℃ in just 4-5 minutes, while traditional electric heating tunnels require 40-60 minutes. This drastically reduces heating time, boosting overall production efficiency.
- Space Optimization: The infrared heating tunnel is shorter than traditional alternatives. Since it primarily heats brake pad surfaces (with minimal internal heat loss), it not only cuts heating time and energy use but also reduces tunnel length. Additionally, surface-only heating shortens cooling time and lowers cooling tunnel power consumption—saving valuable factory space.
II. Brake Pads Intelligent Arrangement Manipulator (FCJ-IAM-T500)
As an automated core of Brake Pads Machinery, this manipulator streamlines the front-end processing of electrostatic powder coating lines, replacing manual brake pad loading and enhancing workflow efficiency.
Key Functions & Specifications
| Parameter | Details |
|---|---|
| Core Functions | Identifies, seizes, sorts, and arranges brake pads in automated production lines |
| Application | Front-end of electrostatic powder coating lines; compatible with Car Brake Pads Machine and Truck Brake Pads Machine workflows |
| Conveyor Versatility | Incoming material conveyor belt can be vertical or parallel to grinders/sand-blasting machines (via robot programming) |
| Grasping Space Limitation | Maximum: 1100mm |
| Grasping & Placing Productivity | ≥55 pieces per minute |
| Footprint | Approximately 5㎡ |
| Sensing & Operation | Uses 3D sensors to collect target “point cloud” data; 3D algorithms compute results to guide identification, grabbing, sorting, and arrangement |
| Key Attributes | High efficiency, low cost, minimal maintenance requirements |
Value Proposition
Eliminates manual loading, reduces labor costs, and ensures consistent brake pad positioning—laying the foundation for uniform powder coating. It supports flexible production, adapting to evolving automation needs in brake pad manufacturing.
III. Powder Coating Line Models: Technical Specifications Comparison
We offer three tailored Brake Pads Machine models to match different production scales (from small-batch to large-volume Car Brake Pads Machine or Truck Brake Pads Machine lines). All dimensions and power parameters are customizable.
| Specification | FCJ-201-PCL-s | FCJ-201-PCL | FCJ-3000-PCL |
|---|---|---|---|
| Overall Machine Dimensions | 15 × 1.5 × 1.8m | 17 × 1.5 × 1.8m | 21.5 × 1.5 × 1.8m |
| Painting Booth Size | 2.3 × 1.5 × 1.8m | 2.3 × 1.5 × 1.8m | 2.5 × 1.6 × 1.8m |
| Electrostatic Belt Width | 880mm | 880mm | 1100mm |
| Heating Tunnel Dimensions | 6.5 × 1.4 × 1.16m | 8 × 1.4 × 1.16m | 12 × 1.5 × 1.16m |
| Effective Working Width | 800mm | 800mm | 1100mm |
| Total Heating Power | 36KW | 72KW | 80KW |
| Cooling Tunnel Dimensions | 3.5 × 1.4 × 1.6m | 5.3 × 1.4 × 1.6m | 5 × 1.4 × 1.6m |
| Cooling Fans | 1 unit (2.2KW) | 2 units (2.2KW each) | 2 units (2.2KW each) |
| Digital Display Sprayers | 2 units | 2 units | 2 units |
| Air Supply Pressure | 0.6Mpa | 0.6Mpa | 0.6Mpa |
| 8-Hour Production Capacity | ≥8000 pieces | ≥15000 pieces | ≥20000 pieces |
IV. Why Choose This Brake Pads Powder Coating System?
- Energy & Cost Savings: Infrared heating cuts energy use by 30-50%, lowering operational costs.
- Automation Efficiency: Intelligent manipulator eliminates manual work, boosting productivity and consistency.
- Scalability: Three customizable models adapt to small-to-large production volumes (suitable for Car Brake Pads Machine and Truck Brake Pads Machine lines).
- Space Optimization: Shorter heating tunnels save factory space, ideal for compact production layouts.
Integrate this Brake Pads Machinery into your workflow to achieve high-quality, efficient, and sustainable brake pad powder coating—staying ahead in the competitive automotive parts market.
