The Dust Collector is an indispensable environmental protection device in Brake Pads Machinery, playing a vital role in maintaining a clean, healthy, and compliant production environment for brake pad manufacturing. It is specifically designed to capture and remove dust generated during key processing procedures of Brake Pads Machine lines, including surface slotting (groove forming on brake pad materials), chamfering (edge beveling), and grinding (surface smoothing and shaping). Whether for Car Brake Pads Machine or Truck Brake Pads Machine production lines, this equipment effectively controls dust pollution, ensuring product quality, equipment precision, and worker health.
Core Components & Functional Mechanism
The Dust Collector achieves efficient dust removal through the coordinated operation of two core systems, each with clear functional divisions to ensure stable and continuous filtration performance.
1. Box Body System: The Core of Dust Filtration
The box body serves as the main structure for dust collection and separation, integrating multiple functional modules to realize orderly filtration:
- Bag Room: The primary dust containment area. Dusty air drawn into the collector first enters here, where dust particles are intercepted by filter bags.
- Clean Air Room: The area for purified air circulation. After being filtered by filter bags, clean air flows into this room and is discharged by the fan to complete the purification cycle.
- Perforated Distribution Plate: Installed between the air inlet and filter bags. It evenly distributes the dusty air mixture, avoiding localized overload of filter bags and ensuring uniform filtration efficiency.
- Filter Bag: The core dust-trapping element. Made of high-performance polyester material, it captures dust particles while allowing air to pass through, ensuring efficient filtration.
- Filter Bag Frame: Provides structural support for filter bags. It maintains the shape of filter bags (preventing collapse under negative pressure) and ensures smooth airflow, extending the service life of filter bags.
- Check Door: A dedicated access for inspection and maintenance. It allows easy replacement of filter bags, internal cleaning, and troubleshooting, minimizing equipment downtime.
2. Injection System: Guarantee for Filter Bag Cleaning
To prevent dust accumulation on filter bags from reducing filtration efficiency, the injection system realizes automatic cleaning through precise control:
- Main Gas Pipe: The main conduit for compressed air supply. It connects to the air source and distributes high-pressure air to each injection pipe.
- Injection Pipe: Installed above filter bags, with nozzles aligned with bag openings. It guides high-pressure air from the main pipe to the interior of filter bags for cleaning.
- Pulse Valve: Controls the release of air pulses. Triggered by the controller, it releases short bursts of high-pressure air into the injection pipe to dislodge dust from filter bag surfaces.
- Controller: The “brain” of the injection system. It pre-sets cleaning intervals and pulse duration, automatically controlling the pulse valve to ensure timely and efficient cleaning without damaging filter bags.
Technical Parameters (Customizable for Brake Pad Production)
The Dust Collector supports parameter customization to adapt to the dust generation characteristics of different Brake Pads Machine lines (e.g., car vs. truck brake pad processing). Detailed specifications are shown in the table below:
| Parameter Category | Specific Indicators | Adaptability to Brake Pad Production |
|---|---|---|
| Air Handling Capacity | – Air Volume: 12852 – 22803 m³/h (customizable)- Filtration Area: 108 ㎡ (customizable)- Filtration Wind Speed: 1.2 m/min (customizable) | Higher air volume optional for Truck Brake Pads Machine lines (larger dust output); adjustable based on the number of processing machines |
| Filter Components | – Filter Bags: 160 pieces (polyester, customizable)- Filter Bag Size: φ133 * 2000mm (customizable)- Filter Skeleton: 160 pieces (φ120 * 1950mm, customizable) | Polyester material resists high temperature and wear, suitable for brake pad grinding dust; quantity/size matches filtration area |
| Pneumatic & Mechanical Parts | – Pulse Valve: 16 pieces (1.5” DC24, customizable)- Compressed Air Pressure: 0.3 – 0.5 Mpa- Wind Fan Power: 1 * 22KW (customizable) | Pulse valve ensures stable cleaning; fan power matches air volume to avoid energy waste |
| Machine Dimensions & Weight | – Machine Size: 2560 x 1600 x 4500mm (customizable)- Machine Weight: 2500KG (customizable) | Size tailored to workshop space for Car/Truck Brake Pads Machine lines; weight considered for installation foundation design |
Core Value for Brake Pad Manufacturing
As a key supporting device in Brake Pads Machinery, the Dust Collector provides three critical guarantees for brake pad production:
- Protect Worker Health & Meet Environmental StandardsEffectively captures dust from Brake Pads Machine processing (e.g., grinding dust), reducing airborne particles. It complies with environmental emission regulations and prevents workers from respiratory diseases caused by dust inhalation.
- Ensure Precision of Production EquipmentPrevents dust from entering the precision components (e.g., guide rails, bearings) of Car Brake Pads Machine and Truck Brake Pads Machine, avoiding equipment wear and precision degradation. This extends the service life of production equipment.
- Guarantee Quality of Brake Pad ProductsAvoids dust adhesion to semi-finished/finished brake pads during processing, preventing defects such as surface impurities or uneven friction layers. It ensures the performance stability of the final brake pads.
