CV Brake Pads Intelligent Weighing Machine(Full Automaitc/OE Quality)
As a pivotal part of Brake Pads Machinery, the Intelligent Pressing System is tailor-made for CV (Commercial Vehicle) brake pad production—while also boasting compatibility with Car Brake Pads Machine and Truck Brake Pads Machine lines. It addresses the core demands of brake pad manufacturing: uncompromising precision, high production efficiency, and a safe working environment, making it a game-changing solution for modern Brake Pads Machine operations.
1. Product Core Advantages
This system stands out by solving key pain points in traditional brake pad manufacturing, delivering three core value propositions:
- Superior Precision & Uniformity: Leverages advanced sensors, automated dosing, and controlled pressing to ensure consistent material composition (weighing tolerance ±1g) and brake pad quality—critical for meeting strict automotive safety standards.
- Enhanced Worker Safety & Comfort: Integrates advanced dust extraction and filtration systems to eliminate airborne particles, while automating heavy labor tasks (e.g., material transport, mold cleaning). This reduces physical strain on workers and creates a cleaner, healthier workspace.
- High Efficiency & Flexibility: Supports simultaneous production of 2 different CV brake pad models via dual press machines, with a 2×2 mold layout optimizing output per cycle. It also adapts to diverse production needs, from small-batch to large-scale runs.
2. Human-Machine Collaboration: Operator Tasks & System Automated Procedures
The system streamlines production through clear division of labor: operators handle critical manual inputs, while the system takes over repetitive, precision-driven tasks. Below is a detailed breakdown of this collaboration:
| Role | Specific Tasks/Procedures | Purpose & Importance |
|---|---|---|
| Operator | 1. Control system via Human-Machine Interface (HMI): Monitor production status, input commands, and receive real-time feedback.2. Load backing plates into the system: Ensure proper placement of brake pad foundations for structural integrity.3. Load friction mixture boxes: Supply core raw materials, with correct loading guaranteeing formulation accuracy. | – HMI operation enables real-time process oversight and quick adjustments.- Proper loading of backing plates and friction mixes is the basis for high-quality final products. |
| Automated System | 1. Discharge friction mixture into 800L bins (ensures steady material supply).2. Weigh/dose materials into trays (±1g tolerance for precision).3. Transport trays via automated conveyors/robotic arms (seamless workflow).4. Dose materials into molds (even distribution for uniform pad density).5. Clean molds post-cycle (removes residue to avoid contamination).6. Spray mold release agent (facilitates easy pad ejection).7. Place backing plates into molds (automated alignment for consistency).8. Sensor check of backing plate position (prevents misalignment errors).9. Press & cure brake pads (controlled pressure/heat for optimal properties).10. Grab finished pads & place on conveyors (automated unloading for efficiency). | – Eliminates human error in repetitive, precision-critical steps.- Ensures 24/7 stable production with minimal downtime.- Reduces labor intensity and accelerates production cycles. |
3. Key Technical Details of the Intelligent Brake Pads Weighing and Pressing System
The system’s performance is backed by advanced technical configurations, designed to meet the diverse needs of brake pad manufacturing. Below is a table of its core functional parameters:
| Functional Module | Technical Specifications | Advantages & Value |
|---|---|---|
| Auto Material Weighing & Dosing | – Weighing range: 50 – 1600g (customizable)- Weighing tolerance: ±1g- Material storage: 800L bins- Function: Precise material extraction from bins and dispensing into trays. | – Ensures consistent friction mix composition, avoiding quality variations.- Customizable range adapts to different brake pad sizes (CV, car, truck). |
| Auto Flattening of Mixes | – Device: Calibrated flattening mechanism- Function: Applies controlled force to spread friction mix in trays for uniform thickness/density. | – Lays the groundwork for even pressing and consistent mechanical properties in finished pads. |
| Mold & Press Machine Design | – Mold layout: 2×2 (produces multiple pads per cycle)- Press machines: 2 units (independently controlled)- Capability: Simultaneous production of 2 different CV brake pad models. | – 2×2 layout maximizes production efficiency per cycle.- Dual independent presses boost flexibility, supporting multi-model production without downtime. |
| Manipulator Configuration | – Movement: Travels along a track in front of the system- Tasks: Transport material trays, assist in loading/unloading, and synchronize with production steps. | – Precise, synchronized movement ensures seamless workflow between stations.- Reduces manual material handling, cutting labor time and error risk. |
4. Application Scope
This system is highly versatile, making it suitable for:
- CV Brake Pad Production: The primary design focus, with dual presses and flexible dosing meeting the high-demand, multi-model needs of commercial vehicle manufacturing.
- Truck Brake Pads Machine Lines: Adapts to larger brake pad sizes via customizable weighing ranges and mold adjustments.
- Car Brake Pads Machine Lines: Scales down efficiently for passenger vehicle brake pads, maintaining the same precision and efficiency standards.
