Brake pads press machines are core equipment in the manufacturing of brake pads and brake linings, serving as essential Brake Pads Machinery for automotive and industrial brake component production. These machines come in diverse models and structures, tailored to meet specific production needs—whether for small-batch standardized parts or large-scale diversified manufacturing. Below is a detailed breakdown of their key features, technical specifications, and application scope.
1. Key Features & Variations of Brake Pads Press Machines
The flexibility of Brake Pads Machine lies in its customizable configurations, allowing manufacturers to optimize production based on product type, volume, and quality requirements.
| Feature Category | Options & Details | Application Suitability |
|---|---|---|
| Mold Shifting Mechanism | – With mold shifting: Enables quick mold changes, ideal for producing multiple brake pad/lining types.- Without mold shifting: Simplified design, suitable for single-type, high-volume standardized production. | With shifting: Diversified product lines (e.g., mixing Car Brake Pads Machine and Truck Brake Pads Machine use).Without shifting: Focused production of one component. |
| Piston Position | – Top-mounted piston: Easy maintenance/adjustment, better for facilities with spatial constraints.- Bottom-mounted piston: Enhanced stability, optimized force distribution for heavy-duty compaction. | Top-mounted: Routine maintenance-friendly setups.Bottom-mounted: High-stability needs (e.g., thick truck brake linings). |
| Tonnage Selection | 100T, 200T, 300T, 400T, 500T (and more). Higher tonnage = stronger compaction force. | 100T-200T: Car Brake Pads Machine (smaller, lighter pads).300T-500T: Truck Brake Pads Machine (large, dense linings for heavy-duty use). |
| Press Configuration | – Single press: Cost-effective, simple operation/maintenance for low-to-medium volume.- 2-4 press group set: High productivity, supports simultaneous multi-type production. | Single press: Small manufacturers or focused product lines.Press group set: Large facilities with high demand/diversified products. |
| Product Range Capability | Designed to produce both brake pads and brake linings, eliminating the need for multiple specialized machines. | Universal for automotive (cars, trucks), motorcycle, and industrial brake component production. |
| Equal Pressure Sub-Cylinder | – With sub-cylinder: Ensures uniform pressure distribution, consistent product density/quality.- Without sub-cylinder: Simplified, cost-saving, suitable for low-precision requirements. | With sub-cylinder: High-quality brake pads (e.g., premium car/truck brakes).Without sub-cylinder: Basic, low-cost components. |
2. Technical Specifications of FCJ Press Machine Series
The FCJ series is a highly versatile line of Brake Pads Machinery, with models covering 100T to 500T tonnages to match different production scenarios (from Car Brake Pads Machine to Truck Brake Pads Machine). All specifications are standardized for reliability, with customizable heating platens to fit specific mold sizes.
| Specification Item | FCJ-100T-HP | FCJ-200T-HP | FCJ-300T-HP | FCJ-400T-HP | FCJ-500T-HP |
|---|---|---|---|---|---|
| Clamping Force | 100 tons (1000KN) | 200 tons (2000KN) | 300 tons (3000KN) | 400 tons (4000KN) | 500 tons (5000KN) |
| Pump Pressure | 210KG/cm² | 210KG/cm² | 210KG/cm² | 210KG/cm² | 210KG/cm² |
| Main Cylinder Diameter | 250mm | 350mm | 430mm | 500mm | 560mm |
| Heating Platen Size | 450×500mm (customizable) | 600×500mm (customizable) | 600×500mm (customizable) | 630×610mm (customizable) | 630×610mm (customizable) |
| Mold Clamping Stroke | 400mm | 400mm | 400mm | 400mm | 400mm |
| Rapid Clamping Speed | ≥60mm/s | ≥60mm/s | ≥60mm/s | ≥60mm/s | ≥60mm/s |
| Heating Plate Spacing | 500-560mm | 500-560mm | 500-560mm | 500-560mm | 500-560mm |
| Fast Cylinder Pressure | 50KN | 63KN | 63KN | 80KN | 80KN |
| Release Cylinder Pressure | 50KN | 63KN | 80KN | 100KN | 100KN |
3. Project Application Advantages
For manufacturers looking to invest in Brake Pads Machine solutions, the FCJ series offers distinct benefits:
- Versatility: Switch between Car Brake Pads Machine and Truck Brake Pads Machine use via mold/tonnage adjustments, reducing equipment costs.
- Efficiency: Rapid clamping speed (≥60mm/s) and press group options boost production throughput, ideal for meeting high-market demand.
- Quality Control: Equal pressure sub-cylinder (optional) and standardized tonnage ensure consistent brake pad performance, critical for automotive safety standards.
- Customization: Adjustable heating platens and modular configurations allow tailoring to unique production lines, from small workshops to large factories.
