As a critical part of Brake Pads Machinery, the Scorching Line is a state-of-the-art Brake Pads Machine designed for high-temperature scorching of brake pad friction surfaces. Its core function is to effectively carbonize brake pad surfaces, ensuring products meet strict original equipment (OE) quality standards—making it an essential tool for both Car Brake Pads Machine and commercial vehicle brake pad production workflows.
I. Core Advantages of the Scorching Line
This innovative Brake Pads Machine integrates a scorch oven and cooling zone into one streamlined unit, delivering unmatched efficiency, flexibility, and compatibility for modern brake pad manufacturing:
- Continuous, Delay-Free Operation: The line runs continuously with no downtime during production. Brake pads are placed on electrically heated plates and move smoothly without external pressure, maximizing throughput.
- Flexible Parameter Adjustment: Scorching time and temperature can be tailored to specific production needs, ensuring adaptability for different brake pad materials and requirements.
- Seamless Automation Integration: It connects seamlessly with Combined Grinding Machines and Powder Coating lines to form a fully automated production line. This integration boosts efficiency, ensures consistent quality, and reduces labor costs—key for scaling Car Brake Pads Machine or Truck Brake Pads Machine production.
- Reliable Performance: Built with high-quality components (e.g., stainless steel heating plates), it maintains stability even during long-term use, supporting continuous mass production.
II. Detailed Technical Specifications
The following tables organize the Scorching Line’s key technical parameters, providing clear visibility into its design and performance capabilities—critical for integrating it into your Brake Pads Machinery setup.
Table 1: Heating System & Scorch Zone Specifications
| Parameter Category | Details |
| Heating Plate | – Material: Stainless steel (no deformation during long-term use)- Dimensions: 600 × 500 × 45 mm (total length: 3000mm = 600mm × 5 units) |
| Scorch Zone | – Maximum Temperature: Up to 750℃- Scorch Duration: Approximately 3 minutes- Heater Configuration: Cartridge heaters (total power 72KW = 2KW × 12 × 3)- Heat Plate Material: Stainless steel (heat-resistant steel)- Temperature Control: 6 independent sections (for precise management)- Temperature Precision: Temperature difference within ±10℃ |
Table 2: Conveyor & Transport System Specifications
| Parameter Category | Details |
| Conveyor | – Height from Ground: 650mm- Chain Speed: 0 – 2000mm/min (adjustable)- Delivery Interval: Fixed at 150mm- Belt Material (Cooling Zone): Stainless steel wire mesh belt |
| Loading Capacity & Type | – Applicable Brake Pads: Passenger car brake pads (compatible with Car Brake Pads Machine workflows)- Lanes: 4 lanes- Driving Motor: 400W, 4 poles, 1/200 gear ratio (variable speed) |
| Feeding Mechanism | – Air Cylinder: Stroke length 325mm- Attachment: Roller chain (ensures smooth brake pad movement) |
Table 3: Tunnel & Cooling Zone Specifications
| Parameter Category | Details |
| Tunnel Dimensions | – Heating Tunnel: 3300 × 1200 × 1250mm- Cooling Zone: 6500 × 900 × 1100mm |
| Working Width | – Heating Zone: 630mm- Cooling Zone: 680mm |
| Cooling Zone | – Cooling Duration: 8 minutes- Cooling Fans: 4 sets of 60W fans + 2 sets of 400W fans- Driving Motor: 0.4KW, 1/900 gear ratio |
III. Why Integrate This Scorching Line into Your Workflow?
As a core Brake Pads Machine, this Scorching Line offers tangible value for brake pad manufacturers:
- OE-Quality Assurance: Delivers consistent surface carbonization to meet OE standards, enhancing product competitiveness.
- Efficiency Boost: Continuous operation and automation integration reduce production time, ideal for high-volume Car Brake Pads Machine or Truck Brake Pads Machine lines.
- Cost Savings: Reduces labor needs and energy waste (via precise temperature control), lowering overall operational costs.
- Versatility: While optimized for passenger car brake pads, its flexible parameters and compatibility with other Brake Pads Machinery make it adaptable to evolving production needs.
Invest in this Scorching Line to elevate your brake pad production—combining reliability, efficiency, and quality to stay ahead in the market.