Brake Pads Combined Grinding Line (Basic and Full PLC Controlled)

As the automation trend in brake pad production continues to surge, our Brake Pads Machinery stands at the industry forefront, with application scenarios continuously optimized and upgraded. This cutting-edge Brake Pads Machine empowers manufacturers to achieve flexible production of both car and truck brake pads, enabling rapid adaptation to fluctuating market demands and customized customer requirements. Invest in our Full PLC Controlled Brake Pads Combined Grinding Line—your gateway to the future of Car Brake Pads Machine and Truck Brake Pads Machine manufacturing, available today.​

In the fiercely competitive brake pad manufacturing landscape, efficiency, precision, and innovation are the cornerstones of success. Our Full PLC Controlled Brake Pads Combined Grinding Line is a revolutionary Brake Pads Machine, engineered to meet and exceed the evolving needs of the global brake pad industry, whether for passenger vehicles or commercial trucks.​

I. Unmatched Machining Capabilities​

This state-of-the-art grinding line is a multi-functional powerhouse tailored for Brake Pads Machinery applications. It integrates all core processes for brake pad friction surface treatment—slotting, surface grinding, chamfering, and dust brushing—into a single, highly efficient unit. Equipped with optional Full PLC control, it serves as a versatile solution for both Car Brake Pads Machine and Truck Brake Pads Machine production.​

1. Versatile Slotting Options​

The slotting function offers extensive customization to suit diverse brake pad designs. Manufacturers can choose 1 or 2 straight grooves, or 1 or 2 slant grooves (note: basic models have limitations on slant groove processing). This flexibility ensures optimal heat dissipation and braking performance, making it ideal for both Car Brake Pads Machine and Truck Brake Pads Machine production lines.​

2. Precision Grinding Stages​

• Coarse Grinding: Removes excess material to prepare the surface for fine processing.​

• Fine Grinding: Delivers a smooth, polished finish that enhances friction characteristics.​

Our advanced grinding technology guarantees consistent quality and surface integrity, critical for ensuring superior braking efficiency and reduced wear in both car and truck brake pads.​

3. Chamfering for Performance & Aesthetics​

The line supports straight and slant chamfers (Flat or J Angle; basic models restrict slant chamfering). Chamfers not only improve the visual appeal of brake pads but also reduce edge stress and optimize contact with braking systems—essential for both Car Brake Pads Machine and Truck Brake Pads Machine manufacturing.​

4. Efficient Dust Management​

Options for brush or air-blow dust cleaning effectively remove debris during processing. This maintains grinding quality, extends equipment lifespan, and ensures a healthier workplace—key considerations for high-volume Brake Pads Machinery operations.​

5. Optional Protective Cover​

An optional cover adds an extra layer of safety, preventing foreign objects from interfering with machining processes and protecting critical components of the Brake Pads Machine.​

II. Advanced PLC Control for Unrivaled Precision​

Full PLC control elevates this Brake Pads Machine to new heights of precision and efficiency. The system enables seamless adjustment of 8 critical components, a stark contrast to basic models that require manual adjustment via hand wheels. Upgrading to Full PLC control delivers significant gains in productivity, accuracy, and operational ease—perfect for modern Brake Pads Machinery production.​

III. Special Manipulator for Automated Loading​

To further boost efficiency, we’ve developed a dedicated manipulator for automatic brake pad loading—an essential upgrade for high-throughput Brake Pads Machinery. It uses sensors to sync with the grinding line’s push plate frequency, enabling precise, fast loading.​

Key Advantages of the Manipulator​

• High Efficiency: Loads ≥30 pieces/minute, perfectly synchronized with the grinding line to eliminate downtime.​

• Space-Saving: Occupies only ~2.5m of space in front of the machine, fitting seamlessly into existing workshops.​

• Large Capacity: 2-meter loading length handles bulk brake pads, enhancing productivity.​

• Cost-Effective: Reduces labor intensity (1 worker can supervise 2 grinding lines) and requires minimal maintenance—ideal for scaling Car Brake Pads Machine and Truck Brake Pads Machine production.​

IV. Technical Parameters (Table)​

1. FCJ-900-CGM (Basic Type)​

This entry-level Brake Pads Machine offers reliable performance for standard brake pad production, compatible with both car and light truck brake pads.​

2. FCJ-900-CGM-P1/2/3/4 (PLC-Controlled Type)​

This advanced Brake Pads Machinery is designed for high-precision, flexible production, suitable for both Car Brake Pads Machine and Truck Brake Pads Machine manufacturing.​

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Embrace the Future of Brake Pad Manufacturing​

Our Full PLC Controlled Brake Pads Combined Grinding Line redefines what Brake Pads Machinery can achieve. Whether you’re scaling up Car Brake Pads Machine production or expanding into Truck Brake Pads Machine manufacturing, this line delivers unmatched efficiency, precision, and flexibility. Invest today and stay ahead in the competitive brake pad industry.​