Our Ultrasonic Cleaner is a specialized Brake Pads Machine engineered to revolutionize the pre-gluing surface degreasing process of brake pad steel backing plates. As a critical component of Brake Pads Machinery, it harnesses the power of ultrasound to deliver thorough, uniform grease removal—laying the foundation for flawless gluing operations. Whether integrated into Car Brake Pads Machine lines (for passenger vehicle brake pads) or Truck Brake Pads Machine setups (for heavy-duty brake systems), this cleaner ensures backing plates meet strict cleanliness standards, directly enhancing the durability and performance of final brake pad products.
Core Technical Parameters: Engineered for Efficiency & Versatility
To meet the diverse needs of brake pad manufacturers, our Ultrasonic Cleaner is equipped with precision-calibrated components. Below is a detailed table of its key specifications, organized by functional modules:
| Parameter Category | Component | Specifications |
| Load & Unload Platform | Load/Unload Platforms (2 units) | Dimensions: 500×440mm (L×W); designed for easy handling of steel backing plates; accommodates high batch volumes to minimize downtime |
| Cleaning & Drying Modules | Cleaning Tank | Inner size: L2300×W440×H200mm; enables simultaneous immersion of multiple backing plates; ultrasonic agitation ensures full degreasing of all surfaces |
| | Spray Rinse Section | Inner size: L800×W440×H150mm; uses high-pressure water to remove residual grease/cleaner; optimized for water efficiency and full coverage |
| | Compressed Air Cutting Water Unit | Dimensions: L600×W440×H150mm; blows away excess water droplets to reduce drying time |
| | Hot Oven | Inner size: L2998×W440×H150mm; provides gentle, uniform heating for complete drying; supports continuous processing of large backing plate batches |
| Conveyor System | Conveyor Belt | Width: 400mm; speed: 0.5–1.5 M/min (adjustable); ensures smooth movement through cleaning, rinsing, and drying stages; adaptable to different backing plate types (car/truck) |
| Liquid Storage | Liquid Storage Tank | Size: L700mm (×2 units); holds ample cleaning solution for uninterrupted operation; maintains consistent cleaning performance |
| Power & Utility Requirements | Voltage | 220V±15% 60HZ or 380V±15% 50HZ; versatile for global manufacturing setups |
| | Ultrasonic Frequency/Power | Frequency: 28KHZ; Power: 6KW; generates high-intensity ultrasonic waves to break down and lift grease from backing plate surfaces |
| | Compressed Air Pressure | 0.4–0.6MPa; required for air cutting water and spray rinse functions |
| | Spray Rinse Pressure | 0.4–0.6MPa; ensures strong water jets to dislodge remaining contaminants |
| | Water Consumption | ≥2.5m³ per cleaning cycle; sufficient for effective cleaning and rinsing |
| | Total Power | 100KW; high-performance cleaning with optimized energy efficiency |
| Material Construction | Interior Components | SUS304 stainless steel; corrosion-resistant (ideal for cleaning chemicals/water); maintains hygiene to prevent backing plate contamination |
Key Advantages: Why It’s Essential for Brake Pads Machinery
As a dedicated degreasing solution for brake pad production, our Ultrasonic Cleaner addresses critical pain points in Car Brake Pads Machine and Truck Brake Pads Machine operations:
1. Thorough, Uniform Degreasing for Reliable Gluing
Ultrasonic technology penetrates even micro-pores and crevices on steel backing plates—removing grease that traditional cleaning methods might miss. This ensures a clean surface for gluing, which is vital for both car brake pads (where lightweight materials demand precise adhesion) and truck brake pads (where heavy loads require ultra-strong bonding).
2. Continuous, High-Volume Processing
With its spacious cleaning tank, adjustable conveyor belt, and large hot oven, the cleaner supports continuous production—perfect for high-volume Brake Pads Machinery lines. The 0.5–1.5 M/min conveyor speed can be tuned to match the rhythm of your Car Brake Pads Machine or Truck Brake Pads Machine workflows, minimizing bottlenecks.
3. Durable & Low-Maintenance Design
SUS304 stainless steel interior resists corrosion from cleaning agents and water, extending the machine’s lifespan. The modular design (e.g., separate cleaning/rinse/drying stages) simplifies maintenance, reducing downtime for your Brake Pads Machinery setup.
4. Global Versatility
Adaptable voltage (220V/380V) and compatibility with both car and truck brake pad backing plates make it a flexible choice for manufacturers worldwide—whether you’re focused on passenger vehicle brake production or heavy-duty truck brake systems.
Why It Fits Your Brake Pads Production Line
- For Car Brake Pads Machine Lines: Ensures lightweight, compact backing plates are fully degreased, preventing glue failure in high-frequency braking scenarios.
- For Truck Brake Pads Machine Operations: Handles thicker, heavier backing plates with ease, delivering the deep cleaning needed to support the extreme mechanical stress of truck braking.
- Compliance & Quality: By ensuring consistent degreasing, it helps brake pads meet global safety standards—reinforcing your reputation as a reliable manufacturer.
As a vital Brake Pads Machine, our Ultrasonic Cleaner doesn’t just clean—it elevates the entire brake pad production process, ensuring every backing plate is primed for perfect gluing and long-lasting performance.
