In the intricate and demanding landscape of commercial vehicle (CV) brake lining production, dimensional accuracy is the foundation of braking performance and safety. As a core component of advanced Brake Pads Machinery, the CV Brake Lining Out Arc Grinding Machine stands as an indispensable asset—far exceeding the capabilities of generic Car Brake Pads Machine or basic Truck Brake Pads Machine models. For OE (Original Equipment) quality brake linings, out-arc rough grinding is the critical first step: it establishes a precise reference datum for subsequent processes (e.g., inner-arc processing, chamfering), ensuring optimal fitment, uniform braking force distribution, and enhanced reliability. Beyond functionality, a smooth, precisely ground out-arc surface elevates product aesthetics—reflecting premium craftsmanship that resonates in the market.
To address the diverse needs of brake lining manufacturers, our R&D-driven portfolio offers flexible machine modes and specialized models tailored to different production scales and CV brake lining types.
1. Core Machine Modes: Adapted to Production Scenarios
Our machines are engineered to integrate seamlessly into various manufacturing setups, making them versatile additions to any Brake Pads Machinery lineup:
| Machine Mode | Key Features | Ideal Application Scenarios |
|---|---|---|
| Independent Single-Machine | Compact design; flexible parameter adjustment (grinding speed, depth, feed rate); user-friendly controls; stand-alone or line-integrated operation. | Small-to-medium production facilities; limited floor space; cost-effective quality improvement without large-scale investment. |
| Through-Type Online | Seamless integration into continuous production lines; fully automated (feeding, positioning, grinding, unloading); real-time monitoring; consistent high-volume output. | High-volume production environments; efficiency/throughput-focused workflows; fully automated Brake Pads Machinery systems. |
| Independent Multi-Type | Adjustable fixtures; multi-axis control; quick adaptation to diverse CV brake lining shapes/sizes; minimal re-tooling for product switches. | Manufacturers producing a wide range of brake linings (complex curves, unique dimensions); flexible production runs. |
2. Flagship CV Brake Lining Out Arc Grinder Models
We offer two specialized models—CNC and non-CNC—to cater to varying precision requirements and production budgets, both outperforming standard Truck Brake Pads Machine alternatives.
2.1 FCJ-500-SWG: CNC Controlled CV Brake Lining Out Arc Grinder
A cutting-edge solution for high-precision outer arc grinding, this model excels at processing CV brake linings with variable thickness, leveraging CNC control for unmatched accuracy and automation.
| Technical Parameter | Specification |
|---|---|
| CV Lining Diameter Range | R180–R210mm (Customizable per customer requirements) |
| CV Lining Width | ≤250mm (Customizable per customer requirements) |
| Dusting System | φ114mm x 3 units; φ125mm x 1 unit |
| Production Capacity | 4500–5500 pcs/8 hours |
| Main Motor Power | 22KW |
| Grinding Wheel | φ800mm Electroplated emery wheel |
| Machine Size (L×W×H) | 1700×1500×1750mm |
| Machine Weight | 2150kg |
| Key Features | CNC-controlled adjustable grinding head (front/back, left/right); height-adjustable turntable; automatic stacking device; processes equal/variable thickness linings; ≤0.20mm outer arc/coaxial accuracy (300-piece batch). |
2.2 FCJ-500-WG: Non-CNC Controlled CV Brake Lining Out Arc Grinder
A reliable, cost-effective solution for heavy-duty truck brake linings, this semi-automatic model delivers high efficiency and precision for equal-thickness linings (with flexibility for variable thickness via modifications).
| Technical Parameter | Specification |
|---|---|
| Production Capacity | 3000–5000 pcs/8 hours |
| Max Piece Height | 260mm |
| Main Motor Power | 18.5KW |
| Grinding Wheel Diameter | φ800mm |
| Drum Hub Power | 0.75KW (variable-frequency speed regulation for precise control) |
| Machine Size (L×W×H) | 2000×1900×1500mm |
| Machine Weight | 1350kg |
| Key Features | Semi-automatic operation; shortened mill spindle (enhanced rigidity); adjustable grinding head (front/back, left/right); height-adjustable turntable; variable thickness processing via liner addition. |
3. CNC vs. Non-CNC Model Comparison
Choose the right model based on your production needs and precision requirements:
| Feature | FCJ-500-SWG (CNC) | FCJ-500-WG (Non-CNC) |
|---|---|---|
| Core Application | Variable/equal thickness CV brake linings | Equal thickness CV brake linings (variable via modification) |
| Automation Level | Fully automated (CNC control + automatic stacking) | Semi-automatic (manual adjustment required) |
| Precision | ≤0.20mm outer arc/coaxial accuracy | High precision (enhanced spindle rigidity) |
| Production Capacity | 4500–5500 pcs/8 hours | 3000–5000 pcs/8 hours |
| Ideal For | High-precision, OE-quality production; variable thickness needs | Cost-conscious heavy-duty truck production; stable equal-thickness runs |
4. Why Our Out Arc Grinding Machines Outperform Standard Brake Pads Machinery
In a market saturated with one-size-fits-all Brake Pads Machine options:
- CV-Specific Precision: Engineered exclusively for CV brake linings, delivering accuracy that generic Car Brake Pads Machine or basic Truck Brake Pads Machine models cannot match.
- Unrivaled Flexibility: From compact single-machines to high-volume online systems, and CNC to non-CNC models, we cater to every production scenario.
- Cost-Effective Scalability: Small manufacturers gain quality without overinvestment, while large facilities boost throughput—all without compromising on performance.
5. Conclusion
Our CV Brake Lining Out Arc Grinding Machines redefine precision and versatility in Brake Pads Machinery. Whether you need CNC-level accuracy for variable-thickness linings, a cost-effective semi-automatic solution for heavy-duty trucks, or a flexible system for diverse product lines, these machines ensure your brake linings meet the strictest OE standards for safety, performance, and aesthetics. For manufacturers aiming to stay competitive in the CV brake lining industry, our grinding machines are the strategic choice for quality-driven production.