Our Customized Spray Adhesive Production Line is a pinnacle of modern engineering, tailored to revolutionize the adhesive application process for brake pad manufacturing. As a core Brake Pads Machine, it seamlessly integrates into Brake Pads Machinery setups—whether for Car Brake Pads Machine lines (processing PC backing plates) or Truck Brake Pads Machine operations (handling CV backing plates). The workflow is intuitive: workers prepare adhesive tablets, which are auto-conveyed to the spray station; post-adhesive application, tablets move to a connected oven for drying and cooling. This seamless process guarantees high-quality results with maximum efficiency, meeting the demands of large-scale brake pad production.
Core Specifications & Systems: Engineered for Precision & Productivity
To provide clarity on the line’s capabilities, below is a structured breakdown of its key specifications and functional systems—organized into tables for easy reference.
1. Basic Specification: Foundation of Efficient Operation
| Parameter | Details |
| Total Length | 15 meters; enables organized, sequential workflow (preparation → spraying → drying → cooling) |
| Total Power Consumption | 50 KW; ensures optimal performance of all systems without excessive energy use |
| Production Capacity | 2500–3500 pieces per hour; ideal for large-scale Car Brake Pads Machine and Truck Brake Pads Machine operations |
| Painting Room Dimensions | 2600×1840×1910mm; spacious, well-ventilated environment for precise spray adhesive application |
| Chain Center Distance | 650mm; calibrated for smooth workpiece movement |
| Operating Height | 800±50mm; ergonomic design for easy operator access |
| Glue Supply Method | Pneumatic agitator (prevents glue settling) + peristaltic pump (precise glue pumping); ensures homogeneous, even adhesive mixture |
| Control Method | PLC touch screen + buttons; user-friendly interface for parameter monitoring, adjustment, and operation |
2. Spray Adhesive System: Precision Application for Uniform Bonding
This system is critical for ensuring consistent adhesive coverage—vital for both PC backing plates (car brake pads) and CV backing plates (truck brake pads).
| Component | Specifications |
| Spray Gun | Japan Iwata spray gun (1.2-caliber nozzle); delivers fine, even adhesive mist for optimal coverage |
| Working Pressure | 0.5–0.6 MP; balances efficiency and precision in adhesive dispensing |
| Paint Spray Volume | 500ml/min; ensures sufficient adhesive application without waste |
| Double Diaphragm Pump | Flow rate: 5.0L/min (0.4kg/cm²); provides steady adhesive supply to the spray gun |
| Glue Recycling | Glue collection tablet at spray room bottom; wasted glue is reused after dilute analysis and filtering, reducing costs |
| Adjustable Spray Gun Pump | Digital display; glue thickness adjustable (0.05mm–0.2mm) with tolerance ≤0.05mm; guarantees consistent quality |
3. Exhaust Gas Treatment System: Eco-Friendly Operation
| Feature | Details |
| Adsorption System | Dual-layer: Honeycomb adsorption cotton → activated carbon adsorption; ensures thorough waste gas purification |
| Fan Motor | 2.2KW; drives exhaust gas through treatment layers for efficient filtration |
| Filter Cotton | 200PPI specification, 20mm thickness; captures harmful particles and pollutants |
4. Drying System: Rapid, Controlled Drying for Strong Adhesion
| Component | Specifications |
| Sector Function | Automatic sector opening; enables easy maintenance and efficient workpiece loading/unloading |
| Conveyor Belt | Stainless-steel mesh; powered by frequency-conversion motor + gearbox (infinitely adjustable speed); adaptable to different product needs |
| Temperature Control | 3 temperature control zones + 30 infrared heat pipes; total heating power 45KW; maximum temperature 200°C; ensures rapid, uniform drying |
5. Cooling System: Fast Cooling to Secure Adhesive
| Feature | Details |
| Cooling Efficiency | Cools products to below 40°C post-drying; essential for adhesive setting and product integrity |
| Cooling Fans | 2 units of 2.2KW induced draft fans; generate strong wind for rapid cooling |
| Conveyor System | Frequency-conversion motor + gearbox (infinitely adjustable speed); imported electrical system; stainless-steel mesh conveyor belt for smooth product movement |
Key Advantages: Why It’s a Must-Have for Brake Pads Machinery
As a versatile Brake Pads Machine, this production line offers unique benefits for both Car Brake Pads Machine and Truck Brake Pads Machine operations:
1. Versatility for Diverse Brake Pad Types
- Car Brake Pads: Optimized for PC backing plates, with precise glue thickness control (0.05mm–0.2mm) to match the lightweight, compact design of car brake pads.
- Truck Brake Pads: Adaptable to CV backing plates, with high production capacity (2500–3500 pieces/hour) and robust drying (up to 200°C) to handle heavy-duty brake pad requirements.
2. Efficiency & Cost Savings
- High production capacity reduces bottlenecks in large-scale Brake Pads Machinery lines.
- Glue recycling minimizes waste, cutting material costs significantly.
- Adjustable speed controls (conveyor, spray pump) allow customization for different production rhythms.
3. Compliance & Quality
- PLC control and precise parameter adjustment ensure consistent adhesive application, meeting strict brake pad safety standards.
- Eco-friendly exhaust gas treatment aligns with global environmental regulations, supporting sustainable manufacturing.
Why It Fits Your Brake Pads Production Line
Whether you’re scaling up Car Brake Pads Machine production or optimizing Truck Brake Pads Machine efficiency, this customized spray adhesive line integrates seamlessly into your Brake Pads Machinery setup. It doesn’t just apply adhesive—it elevates the entire production process, ensuring every brake pad meets the highest standards of durability and performance.