Automatic Motorcycle Brake Pads Disc Grinding Line
In the realm of motorcycle brake pad manufacturing, the Automatic Motorcycle Brake Pads Disc Grinding Line (also known as the Brake Pads Combined Grinding Line) emerges as a revolutionary solution. As a cutting-edge Brake Pads Machine, this innovative setup integrates the functionality of the Electromagnetic Disc Grinding Machine and the Slotting Machine via a conveyor, forming a continuous production line. While primarily designed for motorcycle brake pads, its core technology can be extended to Car Brake Pads Machine and Truck Brake Pads Machine applications, making it a versatile addition to any Brake Pads Machinery portfolio. This line efficiently handles surface grinding processes for all types of motorcycle brake pads, redefining productivity and precision in brake pad manufacturing.
Layout Design & Core Advantages
1. Unique Processing Features
A standout attribute of this Brake Pads Machinery is its fixture-free operation. Brake pads are smoothly transferred via conveyors and belts from the slotting stage to the grinding stage, where powerful electromagnets securely fix them in place. This design simplifies production and minimizes the risk of product damage during handling.
This multi-functional line supports simultaneous 1/2/3 grooves slotting, coarse grinding, fine grinding, and polishing, significantly shortening the production cycle for high-volume, high-quality output. Equipped with a stepless speed regulation system, operators can precisely adjust grinding speed based on different brake pad materials and processes—critical for achieving optimal surface finish and dimensional accuracy.
Moreover, this Brake Pads Machine is highly user-friendly: even less experienced operators can quickly master its operation. In mass production scenarios, it delivers consistent product quality and high-efficiency output, making it an ideal choice for manufacturers aiming to enhance production capacity and product quality—whether for motorcycle, car, or truck brake pad production (adaptive to Car Brake Pads Machine and Truck Brake Pads Machine requirements).
2. Key Components and Parts of This Line
The line comprises three core components, each engineered for peak performance. Below is a detailed breakdown of their specifications, presented in tables for clarity:
2.1 Motorcycle Brake Pads Slotting Machine (Model: BL-SGL-M32-S)
This specialized Brake Pads Machine is designed for slotting disc brake pads, with broad compatibility across all motorcycle brake pad models. It supports high-volume production while ensuring precision and efficiency.
| Specifications | Details |
| Machine Function | Creates straight grooves (1/2/3 groove options) for disc brake pads; supports dust cleaning via brush or air blow |
| Productivity | 2500 – 3500 pcs/hour (synchronized with grinding machine for seamless production flow) |
| Power & Rotational Speed | – Slotting motor: 4KW, 2800rpm- Conveyor motor: 1.1KW |
| Slotting Cutter Diameter | φ110mm (optimized for precise groove machining) |
| Physical Dimensions (L x W x H) | 2100 x 1000 x 1100mm |
| Weight | 0.85 Tons |
2.2 Electromagnetic Disc Grinding Machine (Model: BL-SGL-M32-G)
As the core grinding unit of this Brake Pads Machinery, this machine uses electromagnets (instead of traditional fixtures) to secure brake pads, enabling simultaneous coarse grinding, fine grinding, and dust cleaning. Its stepless speed regulation and user-friendly design ensure stable quality in large-scale production.
| Specifications | Details |
| Machine Function | Surface grinding (coarse + fine) for diverse brake pads; fixture-free electromagnetic fixing; stepless speed regulation; dust cleaning (brush/air blow options) |
| Grinding Capabilities | – Coarse Grinding: 4KW motor, 6000rpm (efficient material removal)- Fine Grinding: 4KW motor, 6000rpm (precision surface refinement) |
| Dust Cleaning | – Brush: 0.55KW motor, 3000rpm (removes large debris)- Air Blow: Efficient for fine dust removal |
| Productivity | 2500 – 3500 pcs/hour (meets industrial-scale production demands) |
| Surface Accuracy | Horizontal run-out ≤0.05mm (meets strict brake pad function tolerances) |
| Grinding Table | – Diameter: φ800mm (sufficient working area)- Magnetic Area: 210° (secure holding)- Non-magnetic Area: 150° (smooth loading/unloading) |
| Power Specifications | – Magnetic disc driving power: 1.5KW- Magnetic table power: 5KW- Grinding wheel motors: 4KW x 3 units, 2800rpm |
| Grinding Wheel Specifications | φ200mm x 3 units (meshes: 40# for coarse grinding, 60# for fine grinding, 100# for polishing) |
| Physical Dimensions (L x W x H) | 1400 x 1300 x 1500mm |
| Weight | 1.75 Tons |
2.3 Conveyor (Model: BL-SGL-M32-C)
This essential component ensures smooth transfer of brake pads between the slotting machine and grinding machine, maintaining the line’s efficiency.
| Specifications | Details |
| Function | Transfers brake pads between slotting and grinding machines |
| Power | 0.25KW (sufficient for continuous belt operation) |
| Physical Dimensions (L x W x H) | 1600 x 400 x 1000mm |
| Weight | 0.1 Tons (lightweight, easy to install, and robust) |
The Automatic Motorcycle Brake Pads Disc Grinding Line (Brake Pads Combined Grinding Line) represents the pinnacle of Brake Pads Machinery innovation. By integrating advanced technology, user-friendly operation, and exceptional productivity, this line delivers a comprehensive solution for motorcycle brake pad manufacturing. Its adaptable design also positions it as a scalable foundation for Car Brake Pads Machine and Truck Brake Pads Machine applications, making it a top choice for manufacturers seeking to elevate production efficiency, product quality, and market competitiveness in the brake pad industry.