Automatic CV Shoe Lining Weighing and Bagging System(OE Qualified)
This advanced Brake Pads Machine is a cutting-edge solution for the automotive and heavy-duty vehicle manufacturing industries. It is meticulously engineered to meet stringent automated packaging demands for friction materials—core components of brake linings—used in commercial vehicles (CV), heavy-duty trucks, and general trucks. As versatile Brake Pads Machinery, it transforms production by boosting productivity, accuracy, and operational efficiency, redefining friction material packaging standards for both Car Brake Pads Machine and Truck Brake Pads Machine applications.
1. Machine Functionality
1.1 Packaging Modes
The automatic weighing and bagging machine offers flexible packaging options for friction materials used in car and truck brake pads:
- Single lining per bag: Ideal for high-end CV brake linings or Car Brake Pads Machine products requiring individual handling and storage.
- Multiple linings per bag: Suitable for large-scale production of Truck Brake Pads Machine materials, with additional cutting processes to separate linings for further use.
1.2 Feeding Options
Dual-mode feeding adapts to diverse production scenarios:
- Automated feeding: Perfect for high-volume Truck Brake Pads Machine production, streamlining material transfer, reducing human intervention, and minimizing errors.
- Manual feeding: Offers flexibility for new product trials or small-batch Car Brake Pads Machine orders, allowing operators precise control over the process.
1.3 Operation Modes
The machine caters to all production scales, controlled by a PLC (Programmable Logic Controller) for precision:
- Single-unit operation: For small-scale production (e.g., niche CV brake linings or local Truck Brake Pads Machine markets).
- Multi-machine integration: For large-scale manufacturers of heavy-duty truck or high-volume CV brake linings, forming a more efficient production system.
1.4 Machine Composition
This Brake Pads Machinery integrates key components for optimal performance:
- Automatic weighing structure: Ensures precise measurement of friction materials for car and truck brake pads.
- Automatic material transmission: Enables seamless transfer to the bagging area, eliminating production bottlenecks.
- Touch-screen digital control: Intuitive interface for easy parameter adjustment (weighing, speed, feeding rate).
- Double-cage feeding servo unit & dual-channel weighing parts: Enhance efficiency by enabling fast feeding and simultaneous multi-batch weighing.
1.5 Core Advantages
| Advantage | Key Details |
|---|---|
| Ease of Operation | User-friendly touch-screen interface reduces training time for operators handling both Car Brake Pads Machine and Truck Brake Pads Machine materials. |
| High Safety | Equipped with safety guards, emergency stop buttons, and automatic shutdown to protect operators handling heavy-duty friction materials. |
| Manual Labor Replacement | Automates weighing/bagging to reduce human error, ensure 24/7 continuous operation, and improve product consistency. |
| High Mobility | Easy to relocate within production facilities to adapt to changing Brake Pads Machine layout or space constraints. |
| Non-stop Reloading | Minimizes downtime by allowing material replenishment during operation, critical for large Truck Brake Pads Machine orders. |
| High Weighing Accuracy | ±2g/1kg accuracy ensures brake pad performance meets the strictest industry quality standards. |
| Fully Automated Production | Reduces labor costs and improves efficiency for large-scale Brake Pads Machinery operations. |
| Model Adaptability | Adjust bag length to suit various brake pad models (car, truck, CV), supporting multi-product lines without equipment replacement. |
1.6 Production-Related Features
| Feature | Key Details |
|---|---|
| Material Replenishment | Intermittent manual or lifting-machine replenishment, flexible for small/large-scale Brake Pads Machine production. |
| Continuous Operation | Maintains non-stop weighing/bagging to maximize output for high-demand Truck Brake Pads Machine markets. |
| Digital Servo Bag Feeding | Fast speed, long service life, and accurate feeding enhance efficiency while reducing maintenance costs. |
| Production Capacity | 2-4x higher than manual labor, enabling manufacturers to meet growing market demands efficiently. |
2. System Configuration
Multiple Brake Pads Machine units can be integrated into a fully automatic system for short-arc CV lining processing. The system unifies weighing, bagging, transfer, and stacking, with the following core components:
| Component | Quantity | Function |
|---|---|---|
| Weighing and Bagging Machines | 2 | Core units for accurate weighing/bagging of friction materials for car, truck, and CV brake pads. |
| Dosing Platform | 1 | Pre-processes raw materials to ensure correct composition for optimal brake pad performance. |
| Lifting Structure | 1 | Transfers packaged bags to the next production stage (stacking/shipping), critical for heavy Truck Brake Pads Machine materials. |
| Stacking System | 1 | Arranges bags orderly for storage/inventory management, optimizing space usage and retrieval efficiency. |
3. Technical Parameters
3.1 Single-Machine Parameters
| Parameter | Specification |
|---|---|
| Bag Size | 210x185mm – 260x210mm |
| Air Pressure | 4.6 – 7kg/cm² |
| Weighing Range | 0.8 – 2.2kg/bag |
| Weighing Speed | 2 – 3 bags/min |
| Weighing Accuracy | ±2g/1kg |
| Machine Size | 1.1x1x2.8m |
| Machine Weight | 1.2 tons |
| Total Power | 4KW |
| Working Temperature | Room temperature – 40℃ |
| Dusting Air Pressure | 0.15Mpa |
3.2 Multi-Machine System (Short Arc CV Brake Lining)
| Parameter | Specification |
|---|---|
| Bag Size | 210x185mm – 260x210mm |
| Air Pressure | 4.6 – 7kg/cm² |
| Weighing Range | 0.8 – 2.2kg/bag |
| Weighing Speed | 4 – 6 bags/min |
| Weighing Accuracy | ±2g/1kg |
| Stacking Speed | 10 – 12 bags/min |
| Lifting Box | 800L (max 400KG load) |
| Total Power | 14.5KW |
| Dusting Air Pressure | 0.15Mpa |
| Machine Size | 8.2×2.5×4.5m |
| Machine Weight | 6.5 tons |
3.3 Multi-Machine System (Long Arc CV Brake Pads Lining)
| Parameter | Specification |
|---|---|
| Power Requirements | 380Vac 50Hz, Three-Phase Four-Wire System |
| Input Power | 4Kw |
| Ambient Temperature | 5°C – 40°C |
| Operating Air Pressure | 4.6 – 7 kg/cm² |
| Weighing Range | 2600g – 8500g |
| Accuracy | ±3.0g/1000g, ±4.5g/1000g |
| Weighing Channels | 2 |
| Qualified Rate | 98.0% |
| Bag Sizes | 260x660mm, 210x650mm |
| Bagging Speed | ≤1.3 bags/min (6500g), ≤2.2 bags/min (6500g) |
| Channel Control | PLC, Digital Servo |
| Overall Dimensions | 1100x1000x3350mm |
| Protection Class | IP54 |
| Weight | 1600Kg |
| Dust-Cleaning Gas Pressure | 0.15Mpa (required) |
