In the dynamic commercial vehicle (CV) manufacturing sector, our Automatic CV Brake Shoe Lining Grinding Line stands as a pioneering Brake Pads Machinery solution. Leveraging proprietary technology and engineering expertise, it redefines efficiency and precision for CV brake shoe lining production—complementing both Truck Brake Pads Machine and large-scale Brake Pads Machine workflows, while setting new standards for automated processing.
1. Core Functions & Process Coverage
This integrated line handles all critical processing steps for CV brake shoe linings, with optional extensions to streamline end-to-end production:
| Processing Step | Key Purpose | Relevance to Brake Pads Production |
| Sides Chamfering | Enhances aesthetic appeal + ensures precise fit in brake systems | Critical for avoiding assembly errors in Truck Brake Pads Machine production, where fit accuracy directly impacts braking safety |
| Inner Arc Grinding | Optimizes conformity to brake drum surfaces | Improves braking performance of CV brake linings, a core requirement for heavy-duty Brake Pads Machinery applications |
| Warning Line Grinding | Creates visual wear indicators | Boosts post-installation safety by alerting users to lining replacement timelines |
| Rivet Holes Drilling | Enables secure attachment of friction material to backing plates | High-precision drilling prevents loosening—essential for durable Truck Brake Pads Machine products |
| Outer Arc Grinding | Refines lining shape for smooth braking | Ensures consistent contact with drums, reducing noise and extending lining lifespan |
| Optional: Laser/Inkjet Printing | Marks part numbers, manufacturing dates, certifications | Facilitates traceability, a key compliance requirement for industrial Brake Pads Machine production |
| Optional: Dust Brushing | Removes abrasive particles | Maintains workshop cleanliness and prevents dust from affecting product quality |
| Optional: Packing Line | Connects to final packaging | Streamlines workflow from processing to delivery, ideal for high-volume Truck Brake Pads Machine factories |
2. Customization Capabilities
Tailored to meet diverse production needs, the line offers high flexibility for Brake Pads Machinery users:
| Customization Dimension | Adjustable Range/Options | Target Scenarios |
| Brake Lining Size | – Inner arc radius: R180–R205- Width: Max 250mm- Thickness: 12–30mm- Chord length: 135–250mm | Adapts to different CV models (light/heavy-duty trucks), matching Truck Brake Pads Machine product specifications |
| Production Capacity | – High-speed mode: For mass production (10k+ units/day)- Flexible mode: For small-batch, multi-variant orders | Meets needs of both large factories (high-volume Brake Pads Machine lines) and specialized manufacturers |
3. Advanced Control System
The line’s control architecture ensures precision and ease of operation—core to professional Brake Pads Machinery:
| Control Component | Key Features | User Benefits |
| PLC + CNC Integration | Combines programmable logic (for process coordination) and numerical control (for precision operations) | Enables consistent, error-free processing across all batches |
| Touch-Screen Interface | Direct parameter setting (grinding speed, drilling depth, chamfering angle) | Simplifies operation—new operators can master the system in <24 hours, reducing training costs |
| Preset Parameter Library | Stores parameters for multiple CV lining models | Accelerates model switching (see Section 4) and ensures quality consistency |
4. Production Adaptability
Balances mass production efficiency with model flexibility, a key advantage for Truck Brake Pads Machine manufacturers:
| Adaptability Scenario | Implementation Steps | Time Required |
| Mass Production (Single Model) | Runs at high-speed, high-precision mode with fixed parameters | – Output: 20–30 units/min (varies by size)- Ideal for large-scale Brake Pads Machine lines |
| Model Changeover | 1. Replace fixture molds (drilling machine + outer arc grinder)2. Call up preset parameters from PLC system | Total: 30–60 minutes- Minimizes downtime compared to traditional Brake Pads Machinery (2–3 hours) |
5. Technical Parameters
5.1 Component Configuration
The line includes core processing units with optional add-ons to match production needs:
| Component | Type | Key Function |
| CV Brake Lining CNC Out Arc Rough Grinder | Optional | Rapidly removes excess material for outer arc, preparing for fine grinding |
| CV Brake Lining CNC Inner Arc Combined Grinder | Standard | Multi-step inner arc grinding for high precision |
| CV Brake Lining Warning Line Grinder | Standard | Creates wear warning lines (safety feature) |
| CV Brake Lining CNC Hole Drilling Machine | Standard | High-precision rivet hole drilling (±0.1mm accuracy) |
| CV Brake Lining CNC Out Arc Grinder | Standard | Final outer arc fine grinding (surface finish: Ra 0.8μm) |
| Dust Brushing | Optional | Removes grinding/drilling debris |
| Curve Side Color Painting Machine | Optional | Adds decorative/functional paint to lining sides |
| Laser Printing | Optional | Marks traceability information (part number, batch code) |
5.2 Overall Line Dimensions
Two layout options to fit different workshop spaces:
| Layout Style | Configuration (Without Outer Arc Rough Grinder) | Size (L×W) | Suitable Scenarios |
| U-Style | Compact, space-saving design | 9×8m | Small-to-medium workshops with limited floor space |
| Straight | Linear workflow, extended production path | 13.5×3m | Large factories with high-volume Truck Brake Pads Machine lines |
6. Core Advantages for Brake Pads Manufacturers
- Precision: CNC control ensures dimensional accuracy (±0.05mm), meeting strict Brake Pads Machinery quality standards for CV applications.
- Efficiency: Mass production speed (20–30 units/min) is 3× faster than manual processing, ideal for Truck Brake Pads Machine factories.
- Flexibility: Customizable size range + quick model changeover adapts to diverse CV lining needs.
- Integration: Optional packing/printing modules enable end-to-end automation, reducing manual handling.
