This advanced automated system is a vital addition to Brake Pads Machinery operations, specifically engineered to streamline the production of brake pad steel backing plates. Whether integrated with a Car Brake Pads Machine for passenger vehicle components or a heavy-duty Truck Brake Pads Machine, it combines cutting-edge technology and precision engineering across four core stages—delivering superior quality, efficiency, and consistency that aligns with the high standards of modern Brake Pads Machine production.
I. Equipment Overview
Core Functions
The system optimizes brake pad steel backing production through a cohesive four-stage process, each designed to enhance performance and compatibility with Brake Pads Machinery:
1. Precision Grinding with Through-Feed Vibratory Technology
The line starts with a state-of-the-art grinding module featuring through-feed vibratory technology. This method propels steel backs through a controlled abrasive medium using oscillatory motion, effectively smoothing surface irregularities and achieving uniform dimensional accuracy. The refined finish is critical for seamless integration with Car Brake Pads Machine and Truck Brake Pads Machine assembly workflows, ensuring optimal brake pad performance.
2. Multi-Stage Cleaning with Advanced Techniques
After grinding, the system eliminates debris, oils, and contaminants via three targeted steps—essential for maintaining quality in Brake Pads Machine output:
- High-Pressure Spray Rinsing: Uses powerful water jets to dislodge stubborn particulates.
- Air Flotation Cleaning: Introduces microbubbles to agitate and lift residual contaminants from intricate surfaces.
- Air Knife Dehydration: Employs compressed air streams to remove excess moisture, priming surfaces for subsequent treatments.
This multi-faceted approach guarantees immaculate cleanliness, which is key for consistent adhesion and corrosion resistance in Brake Pads Machinery production.
3. Rust Prevention via Sodium Nitrite Aqueous Immersion
The corrosion protection module immerses steel backs in a sodium nitrite aqueous solution, forming a durable anti-oxidation layer. This treatment shields components from moisture, salt, and other environmental factors—extending the lifespan of parts used in both Car Brake Pads Machine and Truck Brake Pads Machine applications.
4. High-Power Electric Drying
The final stage uses high-intensity electric heating to rapidly and uniformly dry steel backs. This method ensures complete moisture evaporation without thermal stress, delivering components ready for immediate assembly in Brake Pads Machine lines or storage—with zero risk of condensation-related defects.
Key Advantages
- Fully Automated Workflow: Reduces manual intervention and minimizes human error, ensuring consistent output for Brake Pads Machinery operations.
- Enhanced Surface Integrity: Combines precise grinding with thorough cleaning to achieve a pristine, defect-free surface—critical for Car Brake Pads Machine and Truck Brake Pads Machine quality standards.
- Robust Corrosion Resistance: Sodium nitrite treatment provides long-lasting protection against rust and degradation, improving part reliability in all Brake Pads Machine applications.
- Energy-Efficient Drying: High-power heating optimizes drying times while maintaining energy efficiency, lowering operational costs for Brake Pads Machinery facilities.
- Adaptability: Configurable to accommodate various steel back sizes and production demands, making it compatible with diverse Car Brake Pads Machine and Truck Brake Pads Machine setups.
Ideal for automotive manufacturing environments, this automated line elevates productivity, quality, and cost-effectiveness in brake pad steel back production—whether integrated into existing Brake Pads Machinery or new Brake Pads Machine lines.
II. Core Parameters
| Parameter Category | Specifications |
| Process Capacity (Theoretical) | 1.5 tons/hour |
| Actual Capacity | 100–150 pieces/minute (calculated at 180–220g/piece) |
| Single Batch Processing Time | 20 minutes (adjustable, to match Brake Pads Machinery workflow) |
| Electric Heating Power | 27KW (3KW×9 units, energy-efficient for long-term Brake Pads Machine use) |
| Drying Tunnel Length | 5 meters |
| Total Weight | 16 tons |
| Overall Dimensions | 10m×5.5m×3.2m (length×width×height, space-efficient for Brake Pads Machinery facilities) |
III. Processing Flow (8 Steps)
- Manual loading of brake pad steel backing plates (compatible with Car Brake Pads Machine and Truck Brake Pads Machine part sizes).
- Grinding in 6-meter grinding tank (precision treatment for surface refinement).
- Separation of backing plates and abrasives (ensuring no residual abrasive on parts for Brake Pads Machine assembly).
- High-pressure spraying to remove dust (final particulate cleanup).
- Air flotation tank cleaning and rust prevention (using nitrite solution for corrosion resistance).
- Wind knife scraping (removing excess solution to prepare for drying).
- Drying in 5-meter drying tunnel (moisture-free finish for immediate use in Brake Pads Machinery).
- Automatic unloading to storage box (streamlining transfer to Brake Pads Machine assembly lines).
Sample Drawings
- Front View: Illustrates the vertical layout of the grinding, cleaning, rust prevention, and drying modules—showing seamless integration for Brake Pads Machinery workflows.
- Top View: Details the horizontal arrangement of the 6-meter grinding tank, 5-meter drying tunnel, and conveyor paths—optimized for efficient Brake Pads Machine production flow.
- Side View: Highlights the height dimensions and component positioning, aiding in facility planning for Car Brake Pads Machine or Truck Brake Pads Machine lines.