In brake pad manufacturing facilities—whether equipped with Car Brake Pads Machine, Truck Brake Pads Machine, or other Brake Pads Machinery—the Industrial Air Compressor stands as an indispensable auxiliary device. It serves as the “power heart” of the factory, supplying stable and high-quality compressed air to all production machines. From driving pneumatic components in Brake Pads Machine (such as clamping mechanisms in grinding equipment) to supporting auxiliary systems (like cleaning and control units), the reliable compressed air provided by this equipment is critical to ensuring smooth, continuous, and efficient operation of the entire brake pad production process.
Core Functions & Value in Brake Pad Production
The Industrial Air Compressor’s role extends beyond simple air supply; it directly supports the stability and quality of brake pad manufacturing:
- Powering Pneumatic Components: In Car Brake Pads Machine and Truck Brake Pads Machine lines, many key processes (e.g., precise positioning of brake pad blanks, pressure control in riveting machines) rely on pneumatic systems. The compressor’s stable pressure output ensures these components operate with high precision, avoiding product defects caused by pressure fluctuations.
- Ensuring Continuous Production: With its uninterrupted air supply capability, the compressor eliminates downtime of Brake Pads Machinery due to air shortage, maintaining consistent production rhythms—especially crucial for large-scale brake pad manufacturing.
- Protecting Equipment & Products: The compressor’s controlled air temperature and low oil consumption prevent moisture or oil contamination in compressed air, which could damage Brake Pads Machine internal parts or affect the quality of brake pad surfaces.
Technical Parameters (Optimized for Brake Pads Machinery)
The following table details the technical specifications of the Industrial Air Compressor, with annotations on its adaptability to Brake Pads Machine operations:
| Technical Parameter | Specifications | Adaptability to Brake Pad Production |
| Screw Group | 4.5 Tooth Rotor | The optimized rotor design ensures efficient air compression, providing sufficient airflow for multi-machine Brake Pads Machinery lines. |
| Compressing Format | Continuous, Single-Stepped Mode | Uninterrupted air supply supports 24/7 operation of Car Brake Pads Machine and Truck Brake Pads Machine production lines. |
| Compressed Air Outlet Pressure | P2 = 0.8MPa | The stable 0.8MPa pressure meets the pneumatic demand of most Brake Pads Machine (e.g., riveting machines, labeling equipment). |
| Cooling Mode | Air Cooling | No complex water cooling system required, saving factory space and reducing maintenance—ideal for integration with existing Brake Pads Machinery layouts. |
| Heating Platen Area | 550mm × 450mm | Efficient heat distribution prevents overheating during long-term operation, ensuring stable performance when powering multiple Brake Pads Machine. |
| Compressed Air Outlet Temperature | 10℃ – 15℃ Higher Than Ambient Temperature | Controlled temperature avoids condensation in compressed air, preventing rust in Brake Pads Machine pneumatic circuits and ensuring clean brake pad surfaces. |
| Lubricating Oil Quantity | Approximately 28L | Adequate lubrication reduces wear of internal components, extending the compressor’s service life to match the long operational cycles of Brake Pads Machinery. |
| Motor Speed | N = 1472r/min | Balanced power and efficiency minimize energy consumption while meeting the air demand of Truck Brake Pads Machine (which typically requires higher airflow). |
| Air Displacement | V = 6.0m³/min | High air displacement supports simultaneous operation of 3–5 sets of Brake Pads Machine, suitable for medium-to-large brake pad factories. |
| Working Weight | Approximately 1050Kg | Sturdy construction ensures stable operation even in vibrating industrial environments with heavy Brake Pads Machinery. |
| Air Temperature Range | 0℃ (Lower Limit) – 45℃ (Upper Limit) | Wide temperature adaptability works in various factory climates, from cold northern workshops to warm southern facilities with Brake Pads Machine. |
| Oil Consumption | < 3PPM (3mg/m³) | Low oil content in compressed air prevents oil contamination of brake pad materials and Brake Pads Machine precision parts. |
| Noise Level | 80dB(A) | Relatively low noise reduces workshop sound pollution, creating a more comfortable environment for workers operating Brake Pads Machinery. |
| Rated Power | 37KW | Sufficient power drives high air displacement, ensuring stable air supply even when Car Brake Pads Machine and Truck Brake Pads Machine operate simultaneously. |
Why Choose This Air Compressor for Brake Pad Production?
- High Compatibility: Designed to match the operational requirements of Car Brake Pads Machine, Truck Brake Pads Machine, and other Brake Pads Machinery, requiring no major modifications for integration.
- Cost-Effective Operation: Air cooling, low oil consumption, and long service life reduce operational and maintenance costs—aligning with the cost-efficiency goals of brake pad manufacturers.
- Reliable Performance: Strictly controlled parameters (e.g., pressure, temperature) ensure consistent air quality, directly safeguarding the production stability of Brake Pads Machinery and the quality of finished brake pads.
As a critical auxiliary device for Brake Pads Machinery, this Industrial Air Compressor provides a solid foundation for efficient, high-quality brake pad production—whether for passenger car or commercial truck brake pads.