Automatic CV Brake Shoe Lining Combined Grinding Machine Production Line -

描述

来令片自动化磨削生产线包括了内弧组合磨床，钻孔，外弧磨床和清灰设备，自动化程度高，有效提高生产效率，降低人工成本。

Automatic CV Brake Shoe Lining Combined Grinding Machine Line is an assembled production for CV brake linings, including arc grinding, holes driling,out arc grinding and dust cleaning,with higher automation, to increase the production efficiency and save the labor cost.

工艺流程：
Processing Procedures:

加工线可呈U形布局亦可呈直线布局，U形布局实际占地面积为：9*8米。直线布局占地面积为：13.5*3米.
This CV Brake Shoe Lining Grinding Line can be designed to be U Type layout or straight line type, U type layout needs about 9*8 meters, the straight line layout needs about 13.5*3 meters space.

产品由内弧倒角综合磨床，完成两端倒角和内弧加工，再经输送带输送至双侧自损（警戒）线磨床加工两侧及整形，后输送到9轴数控钻床加工孔位，完成后再由输送带转入数控外弧精磨和刷灰机，产品最终至上片端再经人工取下。
The brake linings will be processed by the inner arc combined grinding machines to finish the chamfering and inner arc grinding, then move to the double side warnning line grinding machine to make the sensor lines, then move to the automatic drilling machines, after that, it will goes to the out arc grinding machine and dust cleanning machine.

Automatic CV Brake Shoe Lining Combined Grinding Machine

人员配置：
Manpower Need:

U形流水线可实现三班制，2人操作（1人操作，1人巡查）。
U type layout can be worked by 3 shifts, 2 workers, one for operating, one for insepct.

直线形流水线可实现三班制，3人操作两条线（2人操作，1人巡查）。
Straight line layout can be worked by 3 shifts, 3 workers, two for operating,one for inspect.

加工产品类型：
Products Type:

本加工线可通过更换不同的砂轮和胎具，对常规R185mm至R205mm,宽度160mm以上通用重型毂式片全部适用,可以按照产品型号定制。
This production line can work for different sizes of brake linings by changing the grinding wheels or the toolings on machine, it is suitable for R185-R205, Width of ≥160mm， which also can be customized according to product’s dimensions.

自动线加工产量目标：
Production Capacity:

每条线每班加工衬片成品2400–3000片。
2400-3000 pcs/8 hours

整机参数：
Technical Parameters：
单条流水线总功率约 55 KW,抽尘风口速度需大于20m/s，总抽风量约10000M³/h,需按要求外接除尘机组。

-Total Power: 55KW
– Dust Colleact Port: 大于20m/s
– Total Wind Power: 10000M³/h

I. 内弧组合磨床
I. CV Brake Lining Inner Arc Combined Grinder